Aluminum Association

North America’s aluminum extrusion demand set to reach 3.54Mt by 2035: The end-use sectors behind the climb
21 OCT 20269MINS

North America’s aluminum extrusion demand set to reach 3.54Mt by 2035: The end-use sectors behind the climb

After a soft 2025 and a near-flat 2026, North American aluminum extrusion demand is forecast to climb from 2.91 million tons in 2025 to 3.54 million tons by 2035. The lift is expected to come less from construction volume and more from transportation, data centers, grid and solar, and engineered industrial profiles. North America’s aluminum extrusion forecast: 630 thousand tons of new demand by 2035 North America is one of the most mature aluminum extrusion markets in the world, and its forecast reflects that. Usage is projected to rise from 2.91 million tons in 2025 to 3.54 million tons in 2035, an addition of about 0.63 million tons and a compound annual growth rate (CAGR) of roughly 1.99%. That is slightly below the 2.29% CAGR expected for global extrusion demand, which is set to grow...

25 SEPT 20264MINS

More domestic aluminium, recycling and energy needed to strengthen US supply chain

With 18 years of experience in the aluminium industry, Charles Johnson brings a deep understanding of the policy, trade and sustainability issues shaping the US aluminium value chain. As President and CEO of the Aluminum Association, he represents an industry seeking to strengthen domestic supply while maintaining reliable access to imports. In this interview with AL Circle, Johnson discusses why the US needs an “all-of-the-above” approach, combining greater primary production, expanded recycling, stronger energy infrastructure and targeted trade enforcement, to build a larger, more resilient aluminium supply base for American manufacturing. AL Circle: How serious is the US aluminium supply gap right now, and which parts of the value chain are feeling the pressure most acutely? Charles...


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North America’s aluminum extrusion demand set to reach 3.54Mt by 2035: The end-use sectors behind the climb
Downstream

North America’s aluminum extrusion demand set to reach 3.54Mt by 2035: The end-use sectors behind the climb

After a soft 2025 and a near-flat 2026, North American aluminum extrusion demand is forecast to climb from 2.91 million tons in 2025 to 3.54 million tons by 2035. The lift is expected to come less from construction volume and more from transportation, data centers, grid and solar, and engineered industrial profiles. North America’s aluminum extrusion forecast: 630 thousand tons of new demand by 2035 North America is one of the most mature aluminum extrusion markets in the world, and its forecast reflects that. Usage is projected to rise from 2.91 million tons in 2025 to 3.54 million tons in 2035, an addition of about 0.63 million tons and a compound annual growth rate (CAGR) of roughly 1.99%. That is slightly below the 2.29% CAGR expected for global extrusion demand, which is set to grow...

More domestic aluminium, recycling and energy needed to strengthen US supply chain
Recycled AL

More domestic aluminium, recycling and energy needed to strengthen US supply chain

With 18 years of experience in the aluminium industry, Charles Johnson brings a deep understanding of the policy, trade and sustainability issues shaping the US aluminium value chain. As President and CEO of the Aluminum Association, he represents an industry seeking to strengthen domestic supply while maintaining reliable access to imports. In this interview with AL Circle, Johnson discusses why the US needs an “all-of-the-above” approach, combining greater primary production, expanded recycling, stronger energy infrastructure and targeted trade enforcement, to build a larger, more resilient aluminium supply base for American manufacturing. AL Circle: How serious is the US aluminium supply gap right now, and which parts of the value chain are feeling the pressure most acutely? Charles...

US aluminum’s 98% employment shift: Why downstream companies matter
Downstream

US aluminum’s 98% employment shift: Why downstream companies matter

Over the past few years, the employment story of US aluminum industry has been entering chapters from the downstream segment. According to the Aluminum Association, almost 98% of all US aluminum jobs are now concentrated in mid- and downstream processing and recycling, even as employment in primary aluminum has fallen sharply. The Aluminum Association’s latest 2026 economic impact study puts direct industry employment at 165,354 jobs, with the wider aluminum ecosystem supporting 871,464 direct, indirect and induced jobs and generating $326.4 billion in economic output. The shift is particularly evident in recent employment growth. Between 2024 and 2026, jobs in secondary aluminum production rose 21.9%, aluminum coatings 23.1% and sheet and extrusions 22.2%, while primary aluminum...

Aluminum Association backs ‘all-of-the-above’ supply approach after Trump says US ‘desperately needs aluminum’
Primary AL

Aluminum Association backs ‘all-of-the-above’ supply approach after Trump says US ‘desperately needs aluminum’

The Aluminum Association has responded to President Donald Trump’s recent remarks that the United States “desperately needs aluminium,” with its President and CEO Charles Johnson calling for an “all-of-the-above” approach that expands both primary and recycled aluminium production while maintaining access to imported metal from reliable trading partners. Johnson said Trump was right about the need for aluminium in the US but argued that domestic production alone cannot meet current demand. “We need to build both primary and secondary capacity — coupled with smart, targeted trade enforcement — to win the future,” he said. The comments followed Trump’s remarks during a telephone rally for Oklahoma Republican gubernatorial candidate Mike Mazzei. There he stated, “Selfishly, we need aluminium...

Aluminum Association applauds Trump administration action to secure critical materials supply chains
Recycled AL

Aluminum Association applauds Trump administration action to secure critical materials supply chains

The Aluminum Association today welcomed President Trump's memorandum calling for strengthened domestic supplies of recoverable critical minerals and materials. The memo directs the Commerce Secretary to take “all appropriate action under section 101 of the [Defense Production] Act” to “secure the supply of recoverable Critical Minerals and Materials.” Aluminium is one of only a handful of materials included on every government critical minerals list. The Aluminum Association has called for targeted scrap export controls to keep more of this vital material in the United States. Aluminium scrap exports are growing, and much of this metal is ending up with strategic rivals including China, either directly or through third-party countries. The association encourages the Commerce Department to...

New jobs report shows strength, resiliency of US aluminium industry
Primary AL

New jobs report shows strength, resiliency of US aluminium industry

A new study by economic research firm John Dunham & Associates found that the US aluminium industry directly employs more than 165,000 workers, essentially unchanged from a decade ago despite significant shifts across manufacturing segments and global market conditions. The 2026 Economic Impact of the U.S. aluminium industry study also found the industry generated more than USD 115 billion in direct economic output, the highest level recorded since the association began tracking in 2013. “The story of the American aluminium industry over the past decade is one of resilience and reinvention,” said Charles Johnson, president & CEO of the Aluminum Association. “The aluminium industry is making generational investments in U.S. manufacturing even as some market segments struggle. Aluminium...

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