
Aluminium-intensive vehicle design could reduce electric vehicle (EV) weight, battery requirements and manufacturing complexity, according to a joint theoretical study by Stellantis and Alumobility. Using Stellantis’ STLA Medium platform as its reference, the study found that an optimised aluminium-based architecture could cut total vehicle mass by around 20 per cent and create the potential to reduce battery capacity by 15 per cent while maintaining equivalent range. Presented at EuroCarBody 2026 in Bad Nauheim, Germany, on October 22, the study examined how aluminium could be incorporated across the vehicle structure rather than simply replacing steel components on a like-for-like basis. The concept reduced body-in-white mass - the vehicle’s structural body before components such as...
Rio Tinto’s planned USD 1.9 billion investment in the Kangwinan bauxite project is expected to support more than 1,300 construction jobs in Queensland, while helping secure the long-term future of its Weipa mining operations as existing sources of production approach the end of their lives. Located on Western Cape York Peninsula, Kangwinan will add 20 million tonnes of annual bauxite production capacity, with first output targeted for 2029 and full production expected by 2032. The project will raise Weipa Operations’ annual capacity to around 44 million tonnes from current production of approximately 38 million tonnes. Construction is scheduled to ramp up in 2027. Beyond the immediate employment boost, the investment is expected to help sustain Rio Tinto’s residentially based workforce of...
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Brazil has yet to tap its full aluminium potential, and the country must look beyond the domestic market and re-enter global trade, according to Luciano Alves, CEO of aluminium producer Companhia Brasileira de Alumínio (CBA). He said Brazil could lift production and expand its industrial footprint if the government recognises aluminium as a critical mineral. Indonesia as a policy model Alves pointed to Indonesia’s decade-long shift from raw bauxite exports to a refinery-led model as the clearest blueprint for Brazil to emulate. “[Indonesia] is a country that used to export a lot of bauxite, but about ten years ago made a decision to create mechanisms to encourage the construction of aluminium refineries and smelters domestically… They did that very well. Today, there are several new...

The global bauxite market size is poised to grow at a CAGR of 2.7 per cent by 2032, reaching USD 19.6 billion. In 2024, the market size was USD 15.9 billion, and in 2025, it is expected to stand at USD 16.4 billio - still a USD 3.2 billion journey away from its projected peak. And as the numbers rise, so does the momentum across the industry. It unveils news projects, secures fresh investments, expands capacities, and even reshapes policies to align with the changing market landscape. The past week was a vivid reflection of this energy. Guinea ramped up its shipment volumes, Tianshan Aluminium expanded its footprint, and Metro Mining reaffirmed its steady march toward its 2025 shipment target.The wave of activity did not stop there. Riding on the same current of progress, alumina refiners...

Greece has invested billions of euros in recycling infrastructure and run dozens of awareness campaigns, filling cities with blue bins for plastic and aluminium packaging, green bins for paper, and dedicated collection points for batteries and electrical appliances. Despite this visible push and widespread sorting points across neighbourhoods and retail stores, the country still struggles to shift public habits and landfill dependency. Yet around 79 per cent of municipal waste is still buried, according to figures from the Association of Recycling and Energy Recovery Industries and Enterprises (SEPAN). Recycling barely reaches 17 per cent, making Greece one of Europe’s weakest performers. SEPAN president Lena Belsi summed up the contradiction. “Burial is the easiest and cheapest solution...

History has a way of repeating itself for Novelis; and this time, it has done so in barely a year. During the second quarter of FY2025, Novelis endured financial and operational stress due to a severe flood at its Sierre plant in Switzerland. Cut to Q2 FY2026, Novelis again finds itself in a similar situation due to a fire outbreak at its Oswego plant in New York. While the timing of the incident was just two weeks before the quarter-end, it reflected not much effect on its Q2 financial results. But Novelis and its parent company Hindalco are embracing a negative impact on cash flow by about USD 550-650 million for FY2026, which also includes an estimated adjusted EBITDA loss of USD 100-150 million - a figure that signals the gravity of the operational disruption. This image is only for...

The global aluminium and renewable energy sectors are witnessing changes with new recycled aluminium trends, circular economy initiatives and strategies for power procurement. Industry leaders are navigating through various regulations, sustainability goals and advanced technologies, shifting production, trade and energy sourcing. Weekly recap: Sustainability & Recycled AL by AL Circle Pvt Ltd Recycled AL regional update Two trucks filled with 37 tonnes or more of aluminium scrap were seized by the Polish border authorities. Irrespective of these scraps being designated for the country, but due to the failure of having “processing and disposal” paperwork, the authorities had to take the step. Because of this, the shipment was sent back to its origin, Germany. This significantly upholds...

As per the data of Society of Indian Automobile Manufacturers (SIAM), a steady growth is seen in the Indian automobile industry in the first 9 months of the calendar year 2025. With the rise in the overall consumption, a direct implication is seen within the demand for aluminium for the automobile parts, which is highly used in reducing vehicle weight and other manufacturing processes. Segment-wise performance overview Segment-wise, passenger vehicles saw a declining trend by 0.31 per cent year-on-year, reaching 3.21 million units. Nonetheless, a significant growth was witnessed in the three-wheeler and two-wheeler segments, where each rose by 5.56 per cent and 0.89 per cent, respectively, and each sold 0.57 million units and 14.8 million units. Concerning the commercial vehicle, the...

Kaiser Aluminum Corporation has completed a USD 25 million expansion at its Trentwood rolling mill in Spokane Valley, marking another step in the company’s two-decade-long investment programme at the site. The project follows a pause during the pandemic and brings the total investment in the plant to about USD 415 million since 2005. The latest phase expands one of the mill’s heat-treating furnaces, increasing output by around 5 per cent, according to Kevin Barron, vice president of manufacturing. He described the project as an efficiency upgrade that keeps staffing steady at about 1,000 full-time employees. Explore- Most accurate data to drive business decisions with 50+ reports across the value chain The work was carried out within the existing 65-acre facility, which sits on 565 acres...

ABx Group’s Deep Leads rare earth project has taken another technical step forward, with new impurity-removal tests confirming an Al:TREE ratio of less than 0.005 under near-optimum pH conditions (5.9 and 6.2). The results reinforce confidence in ABx’s ability to produce a high-value, low-impurity mixed rare earth carbonate (MREC) at low cost. Explore- Most accurate data to drive business decisions with 50+ reports across the value chain In this latest testwork by ANSTO, two impurity removal (IR) trials have been conducted on rare earth-enriched leach solutions produced from a 1.2 kg sub-sample of the 100 kg bulk sample, taken from trial pit DLP002 within the Deep Leads resource area. The result confirms Deep Leads has an unusual mix of 62-66 per cent dysprosium and 25 per cent terbium....

Fraunhofer Institute for Machine Tools and Forming Technology (IWU) and Amsted Automotive have developed a new electric vehicle (EV) battery using aluminium foam sandwich (AAS) structures. The battery uses two sheets of aluminium covering a small closed-cell aluminium foam. It is developed to enhance the efficiency of thermal management of the battery, along with increasing its durability. As per Fraunhofer, the AAS housing could be produced in numerous ways, like AAS, AAS with infiltrated phase change material, AAS with an integrated cooling structure and AAS with both a cooling structure and PCM. Explore- Most accurate data to drive business decisions with 50+ reports across the value chain Fraunhofer IWU says that integrating PCM within closed-cell aluminium foam enables substantial...

A year’s gap and the performance of Century Aluminum, the US-based leading primary aluminium producer, has gone opposite ways. Though the aluminium manufacturer is still in the safe zone in terms of financials, the shipments and sales figures tell an altogether different tale. Image source: https://centuryaluminum.com/ Explore- Most accurate data to drive business decisions with 50+ reports across the value chain The year has been defined by energy volatility and thin inventory conditions across the aluminium chain, and now Century Aluminum has entered the final quarter of 2025 with a relatively clearer air and a stronger footing. The company’s third-quarter number state steady plant performance where it matters, responsive cost management, and a market that is finally giving US smelters...

Ukraine’s State Property Fund is again selling a 97.5458 per cent stake in the Zaporizhzhia Aluminum Plant (ZAlK), which is 100 per cent state-owned. The auction is scheduled to start at UAH 75.93 million (excluding VAT; USD 1.81 million). The plant is located in the city of Zaporizhzhia, near the national highway N08 and a railway. Image credit: en.wikipedia.org/wiki/Zaporizhzhia_Foundry_and_Mechanical_Plant According to the State Property Fund, “The Zaporizhzhia Aluminum Plant is an excellent brownfield project.” The Fund states that the site offers a large total area of premises and land. The new owner may use the plant for their business operations or relocation. The company’s balance sheet includes 1,497 units of real estate and infrastructure totalling 370,929.85 sq. m. Last update:...

Commodity trader Trafigura has delivered significant amounts of aluminium to London Metal Exchange (LME)-approved warehouses in Malaysia, reportedly to take advantage of a financial arrangement, according to sources familiar with the matter. Surge in the aluminium stocks Aluminium inventories in LME-registered warehouses in Port Klang jumped by nearly 100,000 tonnes on October 30, lifting the total to about 366,850 tonnes. The rise is largely attributed to Trafigura’s deliveries, which were mostly placed on LME warrant, a certificate granting ownership of the metal. Explore- Most accurate data to drive business decisions with 50+ reports across the value chain Metal on warrant enables higher rent than material stored off warrant, making such transactions financially attractive for...

On Thursday, November 6, the London Metal Exchange (LME) aluminium price rose after a sharp decline the previous close. However, the LME aluminium 3-month Asian Reference Price continued to show a declining trend. Both the LME cash bid and offer contracts rose by USD 23 per tonne or 0.81 per cent, and each went up to USD 2,861 per tonne and USD 2,861.5 per tonne. Similarly, the LME 3-month bid also saw an upward trajectory by USD 25 per tonne or 0.9 per cent, to finally settle at USD 2,871 per tonne. The 3-month offer also widened by USD 25.5 per tonne or 0.9 per cent and is currently at USD 2,872 per tonne. To know more about the aluminium extrusion and its forecast till 2032, read “ The World of Aluminium Extrusions – Industry Forecast to 2032 ” The upward movement continued in both the...

Hindalco Industries Ltd, the flagship metals company of the Aditya Birla Group, is facing twin challenges this quarter. Its US-based subsidiary, Novelis Inc ., reported weaker-than-expected earnings, prompting several brokerage downgrades. At the same time, the company has rolled out a 100-day campaign aimed at helping shareholders recover unclaimed dividends. Explore- Most accurate data to drive business decisions with 50+ reports across the value chain Poor performance of Novelis in the quarter Novelis posted quarterly net sales of around USD 4.7 billion, marking a 10 per cent increase year-on-year. However, earnings before interest, tax, depreciation and amortisation (EBITDA) slipped to USD 422 million, compared with USD 462 million in the previous period. The company took a USD 54...

The red soils of Guinea are continuously drawing the world’s gaze with their mining power. As 2026 nears, the country’s bauxite sector remains on a record-setting path, reshaping its role in global supply chains. In the first three months of 2025, Guinea exported 48.6 million tonnes of bauxite — nearly 40 per cent more than in the same period a year before. Mines ran at full capacity, and long-awaited port expansions finally began to show results, easing the delays that once choked exports. By the end of September, total shipments reached 139.21 million tonnes. That included 99.8 million tonnes in the first half and 39.41 million tonnes in the third quarter — about a 23 per cent increase year-on-year. To hit the 199 million tonne goal for the full year, producers needed to move roughly...

All eyes are on Novelis’ New York (Oswego) unit reopening in December, which halted production after the September 16 fire incident. Why? Stakeholders are hit financially on both ends of the Atlantic. Hindalco, the parent company of Novelis, is suffering a negative free cash flow from the unfortunate incident. Novelis, whose own financials are jolted, is also a wholly-owned subsidiary (a company whose 100 per cent share capital is owned) by parent company Hindalco and is also a major contributor to the latter’s consolidated financial results. Image for representational purposes only Explore- Most accurate data to drive business decisions with 50+ reports across the value chain Financial impacts on Hindalco Novelis along with Hindalco are prepared for their free cash flow for the current...

Boksit, a Bosnian bauxite mining company, suggested an outstanding surge in its net profit at BAM 13.1 million or USD 7.7 million in the first nine months of 2025. During the same period last year, this surge marked a leap from BAM 603 thousand. In the first 9 months of 2025, the firm achieved a 14 per cent year-on-year decline in total revenue to BAM 28.5 million (USD 16.8 million), as reflected in its financial report rolled out on Tuesday. Irrespective of this dip, the firm secured a strong profit balance by making a 52.9 per cent reduction in the total expenditures, bringing them down to BAM 15.3 million (USD 9.02 million) for the review period. H1 performance at a glance The company represented a robust performance in H1 2025, where the net profit reached BAM 4.7 million (USD 2.8...

Ola Electric launches its new model S1 Pro+ with its advanced 4680 Bharat cell battery pack. The battery pack uses aluminium to enhance its conductivity. In this new design the Ola Electric has mainly focused on several new areas, including the use of a new die-cast aluminium grab handle. The use of aluminium alloys in its body frame helps to enhance its efficiency and durability. Explore- Most accurate data to drive business decisions with 50+ reports across the value chain The integration of aluminium in the EV’s design and engineering is in the effective utilisation of gleaming metal in the body frame, grab handles and within the rims. This new model uses the 4680 Bharat cell battery, which is a significant step by the company towards launching its EV products. The product is launched...