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All about how permanent-magnet engineering is tackling more than one aluminum casthouse challenge
Recycled AL

All about how permanent-magnet engineering is tackling more than one aluminum casthouse challenge

Aluminum casthouses are facing a growing operational challenge of increasing the use of recycled metal without compromising melt quality, recovery rates or production efficiency. As manufacturers look to incorporate more post-consumer recycled (PCR) aluminum, processing lightweight scrap, machining chips and other low-density materials has become increasingly important. Such materials are difficult to introduce into conventional melting furnaces, making efficient scrap feeding and submergence essential to improving recycling performance. The challenge extends beyond scrap preparation. Maintaining consistent temperature and chemical composition throughout the molten metal bath is critical to producing specification-compliant aluminum. Equipment used for circulation and stirring must...

From scrap to billets: ClearFlow plans major secondary aluminum investment in Kentucky
Recycled AL

From scrap to billets: ClearFlow plans major secondary aluminum investment in Kentucky

ClearFlow Metalworks plans to invest $28 million in a new aluminum manufacturing facility in Russellville, Kentucky, marking an expansion of secondary aluminum production in the United States. The project is expected to create 50 full-time jobs, with its first phase designed to deliver an estimated annual production capacity of approximately 100,000 tons. The company, which focuses on sustainable aluminum recycling and production, will develop the facility in phases. Phase I will feature a secondary aluminum billet casting operation, processing recycled aluminum materials into billets for extrusion and other downstream manufacturing applications. The project will establish ClearFlow's manufacturing presence in the U.S. and support domestic demand for aluminum products while expanding...

Peterborough launches aluminium can art competition to promote recycling
Recycled AL

Peterborough launches aluminium can art competition to promote recycling

Peterborough City Council in the UK has launched the Every Can Counts competition, inviting schools and community groups to turn used aluminium cans into artwork to raise awareness of recycling. The council said the UK uses around 10 billion cans each year, equivalent to about 600 per household. Recycling aluminium cans requires just 5 per cent of the energy needed to produce new aluminium, making can collection and recycling an important part of reducing energy use. Participants have been asked to create 3D, free-standing and easily transportable artwork based on the theme 'Our Earth, Our Planet'. Entries can be made by glueing cans together, painting them or adding decorations. The competition closes in May. Chris Wiggin, the council's Liberal Democrat cabinet member for the...

A turnaround on the balance sheet: Indus Aluminium Recyclers returns to profit
Recycled AL

A turnaround on the balance sheet: Indus Aluminium Recyclers returns to profit

Indus Aluminium Recyclers Limited returned to profitability in the half year ended September 30, 2026, reporting a net profit of INR 1.73 million (USD 18,300), compared with a loss of INR 20 million (USD 211,900) in the corresponding period last year. The turnaround came despite a decline in revenue, as a substantial reduction in reported expenses helped improve the company's financial performance. Revenue from operations slipped to INR 129 million (USD 1.37 million) from INR 134.3 million (USD 1.42 million) in the first half of the previous financial year. However, total expenses declined to INR 129.4 million (USD 1.37 million) from INR 161.7 million (USD 1.71 million), allowing the company to move back into profit. Sharp reduction in other expenses supports profitability The most...

The recycling blind spot: AI reveals why aluminium aerosols are harder to recover
Recycled AL

The recycling blind spot: AI reveals why aluminium aerosols are harder to recover

Aluminium aerosol cans are significantly less likely to be recovered during recycling operations than conventional drinks cans, according to new research by waste intelligence company Greyparrot. An AI-powered analysis of waste streams found that aluminium aerosols recorded a sorting success rate of 68 per cent, compared with 85.3 per cent for drinks cans, highlighting the challenges faced by recycling facilities in recovering non-beverage aluminium packaging. The findings were generated through Greyparrot's Deepnest platform, which analysed 1.2 billion waste items across facilities in the UK, the US and the Netherlands, including 395,424 aerosols. The results were discussed during a recent webinar involving representatives from waste management company Biffa, packaging manufacturer Ball...

North American aluminum Zorba-Zurik scrap trade: Leading exporters and a shift in processing
Recycled AL

North American aluminum Zorba-Zurik scrap trade: Leading exporters and a shift in processing

North America's aluminium Zorba-Zurik scrap trade is evolving as major recyclers invest in advanced metal recovery technologies and international buyers seek consistent supplies of specification-compliant non-ferrous scrap . From established exporters such as CMR America, GP Harmon Recycling, and Sims Global Commodities to traders offering different Zorba grades and shipment volumes, the market is increasingly shaped by material quality, processing capabilities, and global demand. While India and Southeast Asia remain important destinations for North American scrap, the region’s leading processors are also expanding domestic sorting operations to produce higher-purity, furnace-ready materials. This dual approach is reshaping the competitive landscape for aluminum scrap exporters and...

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