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AL CIRCLE

Nigeria's bauxite boom: Is 2025 the turning point for the aluminium frontier?

EDITED BY : 9MINS READ

Nigeria's bauxite mining sector is on the brink of a major transformation, setting itself up as a key player in the growth of the country's aluminium industry in 2025 and beyond. Bauxite, being the vital raw material for aluminium production, is crucial for a wide range of industrial uses, including aerospace, transportation, packaging and infrastructure development.

This is a picture of bauxite mining

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In recent years, Nigeria stepped up as a key player in the global critical minerals supply chain, for its rich reserves, growing industrial sector and commitment to sustainable extraction practices. While the country has long relied on oil, it's now making a strong push towards economic diversification by tapping into its wealth of mineral resources found in states like Benue, Cross River, Kogi and Edo. This strategic shift aligns perfectly with national policies designed to bolster local industries, create jobs and enhance value within the domestic economy.

Why choose bauxite?

With bauxite's diverse applications in transportation, aerospace, construction, consumer goods and packaging, it is becoming essential for industrial growth and the development of supply chains. For national economies, this sector aids in creating new industries and job opportunities but also strengthens global supply resilience as demand continues to rise.

In Nigeria, the potential goes beyond just mining raw bauxite, as there are chances to set up factories and suppliers that can process and add value. This could really speed up the growth of downstream aluminium industries and help position the country as a significant player by 2025.

Bauxite deposits & geological exploration

Nigeria boasts impressive bauxite reserves, estimated between 1.2 and 2 billion tonnes, making it one of the largest in Africa. The key deposits are primarily found in Benue, Cross River, Kogi and Edo, the states located in the southeastern and central parts of the country. These areas are rich in lateritic profiles that have a high alumina content and are easy to extract. Such geological formations provide a dependable source of raw materials, perfect for both international exports and local processing, which in turn bolsters Nigeria's position in fulfilling the increasing global and regional demand for aluminium.

  • Benue State is home to some impressive bauxite reserves, especially in Owakande, which is famous for its top-notch ore.
  • Cross River State has significant deposits in Akamkpa and Ikom Local Government Area.
  • Kogi State, strategically located in the heart of Nigeria, is crucial to the country's aluminium industry, boasting key sites like Ajaokuta and Dekina.
  • Edo State adds to the national landscape with its reserves scattered throughout the region, bolstering both its industrial capabilities and Nigeria's overall resource wealth.

Key bauxite mining sites & factories in Nigeria

Nigeria's bauxite sector is experiencing a fresh wave of activity, with significant deposits scattered across various states, each offering industrial benefits. In Benue State, the Owakande site boasts 300 million tonnes of reserves, managed by Benue Mining Corp. This operation produces around 2.5 million tonnes each year, providing over 2,000 jobs and enhancing the local aluminium supply through initiatives focused on water recycling and land reclamation.

To get a wider insight into global bauxite demand and more, read the report A Comprehensive Analysis of Bauxite Residue - Red Mud

Over in Cross River State, the Akamkpa site, with its 250 million tonnes of reserves, generates 2.1 million tonnes annually under the stewardship of Cross River Bauxite Ltd. It undertakes eco-friendly excavation practices and biodiversity monitoring, aiding in bolstering the packaging and construction industries.

Kogi State, with its estimated 400 million tonnes found in Ajaokuta and Dekina, plays a crucial role in local industry through Kogi Mines & Smelting Co., producing 3 million tonnes each year and creating over 5,000 jobs while emphasising waste reduction.

Edo State contributes further with its 150 million tonnes located in its inland belt, overseen by Edo Aluminium PLC, which produces 1.5 million tonnes annually, focusing on land restoration and effective water management to aid upstream processing.

Meanwhile, Akwa Ibom's Ikot Abasi, home to the revitalised ALSCON project, holds around 90 million tonnes and adds 1.2 million tonnes to the annual output by utilising clean energy and adhering to ESG standards to boost aluminium production and foster export growth.

Nigeria's supply chain

From mines to the factory

The bauxite supply chain in Nigeria is experiencing a major shift, moving away from its previous dependence on small-scale, artisanal mining towards more structured and mechanised operations that aim to meet global demand by 2025.

While open-pit mining continues to be the primary extraction method, it's now enhanced by precision excavation techniques and waste reduction practices designed to maximise output while minimising land degradation. Suppliers are putting a greater emphasis on efficiency and product consistency to boost their competitiveness in international markets.

Also read: Kerala to begin bauxite mining with Kasaragod high-grade deposits

Supply via rail, road, & port

Nigeria is making significant strides in upgrading its transportation infrastructure, particularly focusing on its rail network. This initiative is part of a larger goal to enhance logistics efficiency and lessen reliance on road freight.

Some of the key projects in progress include modernising standard-gauge rail lines, like the Lagos-Ibadan and Abuja-Kaduna corridors, as well as plans to rehabilitate and expand inland rail connections to ports, which will help alleviate export traffic. These efforts are complemented by the introduction of new stations, rolling stock and additional logistics infrastructure, alongside enhancements in safety, monitoring and maintenance systems.

On the other hand, there are additional lines, particularly those linking to ports and reaching underserved areas, that are at different stages of planning, feasibility studies, or early construction. However, the progress has been inconsistent, mainly due to challenges with funding, logistics, or regulatory issues.

Governmental policy

The Nigerian government is efficiently backing the local bauxite suppliers by offering tax incentives, enhancing access to capital and implementing policies that encourage domestic ore processing. This strategy creates integrated value chains that stretch from the mine right to the factory. Not only does this initiative help generate local jobs and cut down on foreign exchange outflows, but it also emphasises the importance of responsible suppliers who follow environmental standards.

Additionally, investments in essential infrastructure, especially in transportation and power, are being made to ensure a seamless supply chain from mines to processing facilities. All these efforts are working together to bolster Nigeria's domestic industrial base and position the country as a significant player in the global aluminium supply chain.

Nigeria's bauxite factories' growth narrative

Historically, Nigeria's bauxite industry focused on export rather than accessing the economic potential that could come from processing it locally. But by 2025, new and upgraded bauxite factories and aluminium smelting plants will start to change the game. A key highlight is the revival of the ALSCON smelting plant in Ikot Abasi, which marks a significant move towards producing aluminium right here at home.

Also read: India’s bauxite production keeps growing despite the rising inbound shipments; April output tops 2 million tonnes

The processing now includes turning bauxite into alumina using the Bayer Process and then producing aluminium through electrolysis smelting. This approach ensures a steady and cost-effective supply for industries like construction, automotive and packaging. Setting up local factories not only creates jobs but also boosts the growth of related sectors such as power generation, logistics and equipment maintenance, leading to a substantial ripple effect throughout the Nigerian economy.

Sustainable mining practices

By 2025, the industry is set to embrace precision excavation methods, utilising drone mapping and cutting-edge equipment to lessen land disruption and cut down on overburden waste. Suppliers will also be required to engage in land reclamation efforts, which include planting trees and improving soil health, while processing plants are adopting closed-loop water recycling systems to safeguard aquatic ecosystems. Additionally, Nigerian bauxite companies are aligning with international ESG standards, which not only opens up export markets but also attracts responsible investments.

Real-time carbon tracking and impact analytics are now the norm, helping companies meet both local and global compliance standards. Traceability efforts connect bauxite batches to their specific mines and suppliers, which is on the rise. This ensures ethical sourcing and bolsters the integrity of the supply chain. These traceability solutions, from mine to factory, not only boost transparency but also enhance Nigeria's standing in the international aluminium market by giving buyers confidence in responsible and verifiable sourcing practices.

Challenges and future outlook

Many mining areas are dealing with poor road and rail connections, which drives up transportation costs for both raw bauxite and finished aluminium products. An unreliable power supply is a concern for factories, refineries and smelting plants to modernise equipment, environmental controls, and create efficient logistics chains; significant capital investments are essential. Moreover, it's crucial to develop technical skills through workforce training and upskilling, especially as operations become more mechanised and data-driven.

Strategic investments aiming to modernise mining sites, improve transportation networks and upgrade processing factories with automated and satellite-monitored systems are much in demand. Through international partnerships, a smooth transfer of technology and alignment of standards will position the country as a competitive export hub in the region. By tapping into frameworks like ECOWAS and AfCFTA, Nigeria is broadening its market access and fueling export-driven growth in its aluminium industry.

Also read: Nalco bauxite mining project near Serubandha Hills, Odisha faces tribal rebuke

A more precise roadmap for mining

Nigeria's roadmap shows a detailed mining plan, particularly focusing on critical minerals. The aim is to enhance investor confidence and encourage local processing of these resources. Olusegun Ige, the Director-General of the Nigeria Geological Survey Agency, pointed out that the country is moving away from the traditional "beach to port" approach of exporting raw minerals, instead emphasising the importance of adding value within the country. There's a strong focus on geological mapping and recent surveys have shown that "every kilometre in Nigeria is mineralised," which lays a solid groundwork for exploration and investment opportunities.

To boost transparency and make it easier for investors to access information, Nigeria has rolled out an online mineral resource decision-support system along with a mining cadastre portal to simplify the licensing process. Incentives like tax holidays and duty-free imports for equipment support investments in local lithium processing and battery manufacturing. The government is ramping up regulatory oversight by creating mining marshals, a dedicated security team focused on cracking down on illegal mining and protecting legitimate operations, ensuring a safer and more accountable mining landscape.

Note: To feature your brand and share insights, contribute an article or interview in our forthcoming e-magazine "Sustainability & Recycling: Aluminium's Dual Commitment"

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EDITED BY : 9MINS READ

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