Can Oklahoma reshape US aluminium supply? EGA’s Ziad Fares explains the project
As the US seeks to rebuild its domestic aluminium production capacity, Emirates Global Aluminium (EGA) and Century Aluminum are advancing plans for a new primary aluminium smelter in Inola, Oklahoma, targeting more than 750,000 tonnes of annual production. In this exclusive conversation with AL Circle, Ziad Fares, Project Director for Oklahoma Primary Aluminum , discusses the project’s strategic rationale, progress towards a targeted construction start in early 2027, planned smelting technology, power and infrastructure requirements, investment considerations, and its potential impact on US aluminium supply chains. He also addresses environmental safeguards and stakeholder concerns. Fares brings more than 20 years of experience across engineering, strategy, finance, metals and mining, and...
The lower the aluminium content of the dross, the greater the aluminium recovery benefit RAME can achieve
In a recent conversation with AL Circle, Eric Lefebvre, Vice President of Business Development at Lefebvre Industri-AL, discussed the company’s approach to recovering and recycling aluminium residues and its role in advancing the circular economy. Based in Quebec, Lefebvre Industri-AL develops solutions, including RAME technology, that transform aluminium residues into reusable resources while helping producers reduce their environmental footprint and improve operational efficiency. With extensive experience in the industrial sector, Lefebvre works with aluminium producers, technology partners and other industry stakeholders to develop strategic partnerships and expand markets. His approach focuses on turning the industry’s environmental challenges into economically viable opportunities...
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"Given the evolving technological landscape and the growing demand for innovative solutions across industries, the prospects for future generations of the aluminium industry are truly exciting", Dr. Amit Chatterjee, Chief Research and Development Officer at Vedanta Ltd - Aluminium Business
Dr. Chatterjee, with 33 years of Industrial R&D experience and expertise, is a visionary leader in innovative Research and Development, driving new product development, process improvement, beneficiation of minerals, wealth from waste and decarbonisation efforts in the aluminium industry. His leadership sparks open innovation and effective collaborations that translate research into real-world applications and sustainable business solutions. Dr. Chatterjee is an eminent force in the field with a rich background encompassing upstream and downstream aluminium processes, process intensification by modelling and simulation, and valorisation of waste by chemical processing. AL Circle: Among the various industries extensively utilising aluminium, which sectors demand greater emphasis on...
“As a major emitter of greenhouse gases, companies in the aluminium industry have a responsibility to transparently report on their emissions,” David Lloyd, Sustainability Consultancy Team, ClearVUE.Business
David Lloyd supports all modelling, reporting, and compliance activities undertaken by ClearVUE.Business. David has an MSci degree in Physics from Imperial College London and a DPhil in Physics from the University of Oxford. He is a member of the Institute of Physics. David has a broad range of consultancy experience, covering financial, manufacturing, and energy sectors. He is an expert in data science and forecasting and has previously published scientific research in environmental monitoring. AL Circle: Why do you think Net Zero is essential? ClearVUE.Business: Climate change poses a huge existential risk not only to businesses but to wider society as well. Action is required now to both reduce this risk and mitigate the impacts that are already being felt. The concept of Net Zero is a...
“Recognising the opportunities and potential for growth in aluminium recycling, Recykal aims to leverage its expertise and technology-driven waste management solutions,” Abhishek Deshpande, Co-Founder & COO of Recykal
AL Circle: Can you please share the journey of Recykal from its inception? Abhishek Deshpande : Recykal was founded in 2016 with the mission to divert at least 5% of waste from landfills and channel it to recycling and reuse. It launched India's first managed marketplace in 2018 formalising the informal waste management system in India. Since then, it has expanded its services to include EPR, plastic neutrality, circularity platform, and IT asset disposal. It has received numerous national and international accolades, including recognition from the World Economic Forum and the Digital India Award from the honorable president of India, Smt. Droupadi Murmu. Solving some of the biggest challenges faced by the industry, Recykal has successfully channelised 700,000 tonnes of waste and spread...
“Granco Clark’s heating equipment is always in high demand, but that does not stop us from continually challenging our engineers to make product enhancements” Granco Clark
AL Circle: Why do you think Granco Clark’s aluminium extrusion equipment line is the best in the industry? Granco Clark: Granco Clark’s dedication to serving the aluminium extrusion industry may be unparalleled. We proudly support our solutions throughout their entire lifecycle, which is intended to span decades. Almost every product and service we deliver is “engineered to order” and manufactured custom for each project. We start with the customer’s goals in mind, then apply the most modern engineering and manufacturing methods to ensure we meet their goals efficiently. We prefer to collaborate in real-time with the customer to ensure their wants and needs are understood and met at every step of the process. We manufacture and test our equipment fully in our Belding, MI, USA facility...
“Broadly speaking, heat treatment involves the controlled heating and cooling of a product, in a specific way, to change its microstructure,” ALFED
ALFED, the Aluminium Federation, collaborates with businesses and stakeholders to foster innovation, promote best practices and champion the industry’s interests. As the voice of the UK industry, its mission is to expand the market for aluminium products by helping members solve problems, lobby government and boost their competitiveness. AL Circle: Can you describe the importance of heat treatment in the aluminium industry and its role in enhancing the properties of aluminium products? ALFED: Aluminium is one of the two most common materials that undergo heat treatment, where it's used to alter the physical and chemical properties of the material. The versatile process can be used to improve the hardness, change the colour and alter the ductility of a material. Each aluminium alloy has...
“Aluminium is a green metal, and our efforts to make it a preferred choice in the industry is our primary effort towards positively impacting the environment,” Bharat Gite, Founder and CEO of Taural India
As the Founder and CEO of Taural India, Bharat Gite is a visionary leader in the field of metallurgy in India, known for his exceptional work ethic, dedication to innovation, and relentless drive to succeed. He is now a leading figure in the aluminium casting industry, thanks to his extensive knowledge and experience. At Taural India, Bharat leads a team that produces high-quality, made-to-order aluminium castings for a wide range of industries, including Energy, Defense, Marine, Aerospace, Mobility, and Healthcare. Bharat is an alumnus of the prestigious College of Engineering in Pune (CoEP) and holds a Master's degree from the Technical University of Aachen in Germany and an Executive Master's from Harvard Business School. He has also gained valuable experience working with global...
“Intending to reduce our impact on the climate by cutting CO2 emissions linked to our activities, we drew up a carbon balance sheet at the beginning of 2023”, Julien Valloton, CEO, GAP Engineering
Julien Valloton is an accomplished mechanical engineer specialising in the metallurgical industry, specifically aluminium manufacturing processes. With over 15 years of experience, he has dedicated his career to advancing automation, mechanical engineering, and process optimisation within the complete aluminium manufacturing lines. Julien adeptly balances his roles as a technical manager, project manager, and Co-Owner of the esteemed company GAP Engineering SA, located in Valais. Driven by his enthusiasm for collaborative teamwork, cutting-edge technologies, and the gratification that stems from fostering enduring partnerships with clients, Julien Valloton continues to excel in his field. AL Circle: Could you provide a brief overview of your company's activities and the services it offers...
“For Aluminium Melting & Holding Process, there are two types of basic heat source used throughout the world,” Prakash Maladkar, Managing Director of AFECO
Mr. Prakash Maladkar is a visionary technocrat and Managing Director at AFECO HEATING SYSTEMS. The company ventured in the field of Industrial Heat Treatment Furnace and Oven manufacturing in the year 1989. With limited resources, his unwavering determination led the organization to excel in Industrial Heat Treatment Furnace and Oven manufacturing. Through sheer will and commitment, AFECO earned industry acclaim, marked by a stream of repeat orders from valued customers. AL Circle: Can you please enlighten us on AFECO’s Heating Systems? What heating source do you use in your Melting and Holding & Heat Treatment Furnaces? Prakash Maladkar: “AFECO” Heating systems is a recognized Furnace Manufacturing Brand in the globe since 1995 and has successfully installed various melting, holding and...
“Dhatukarm is master in installing complete heat treatment plant with the world`s leading best technologies at lowest operational cost,” Mukesh Jain, Founder and Chairperson of Dhatukarm
Mr. Mukesh Jain, Founder and Chairperson of Dhatukarm, is a first class Metallurgical Engineer from I.I.T Roorkee, India, from 1984 Batch. Mr. Jain started his career as a Heat Treatment Plant Engineer in an aluminium extrusion plant and served his ideas on improving the Heat Treatment process along with hot top aluminium billet casting technology. Later in 1989, Mr. Jain started his own business of manufacturing heat treatment salts and aluminium foundry chemicals from the Capital Delhi. Since then Mr. Jain kept his focus on improving the casting technologies and heat treatment process in aluminium extrusion plants and today heading 4 companies in India. AL Circle : You are a leading name in manufacturing foundry fluxes and heat-treatment salts. Please tell us the applications of...
“Any time an Inductotherm furnace replaces or is installed instead of a fossil fuel furnace, we contribute to reducing emissions and energy consumption”, Michael Nutt, Vice President and General Manager - Sales at Inductotherm Corp
Michael Nutt started at Inductotherm Corp. in Rancocas, NJ 1988, working as a Field Service Engineer, servicing, commissioning, and troubleshooting Inductotherm induction melting and heating equipment. In 2012, Michael was promoted to Senior Sales Manager, overseeing the District Manager team covering North America. He then became the Director of Sales and Inductotherm Corp. Board of Directors member in 2016. While in this position, he managed capital sales for domestic, inter-company, and international territories. Currently, Michael is Vice President and General Manager of Sales. He is responsible for the development and implementation of sales and marketing strategies. Mike actively participates in the American Foundry Society (AFS), Ductile Iron Society (DIS), International Precious...
“The template for each Electrically Heated High Convection Oven (EHKO) furnace zone is the preheating section of the extrutec gas furnaces, which extrutec has been using for many years.” Uwe Günter, CEO, extrutec GmbH
AL Circle: You have developed an Electrically Heated High Convection Oven (EHKO) to curb carbon emissions, provided the oven is operated with ‘Green’ electricity. What is the minimum amount of carbon this equipment emits, and how less is it compared to average carbon emissions? Uwe Günter: This system (provided that “Green” electricity is available) is more or less operated without curbing carbon emissions. All electric consumers are trimmed on the highest possible efficiency. The complete system reaches an efficiency of up to 87%. All consumers have electric drives or are electrically operated like the heating elements. Unlike other electrical stand-alone solutions, this new furnace type can be integrated into an existing process without additional handling and can, therefore, replace an...
"The next core step is the in-house heat treatment, carried out according to Alimex's parameters in their largest European furnace", José Ceballos Tejero, Director Purchasing, Metal Management and Research & Development, Alimex GmbH
AL Circle: Can you briefly overview Alimex GmbH and its core business activities? José Ceballos Tejero: Alimex is one of the world's best-known suppliers of high-precision aluminium solutions. As a reliable partner, Alimex helps its customers achieve a competitive advantage in wide-ranging industrial applications. As a medium-sized family business, Alimex is the inventor as well as one of the leading companies regarding quality and innovation in the field of aluminium cast plates. The production process itself was initially invented by Alimex over 50 years ago. AL Circle: How does Alimex, the cast-plate inventor, produce aluminium cast plates surpassing the highest market standards? José Ceballos Tejero: A key factor in our aspiration to exceed the market standards is the carefully...
“OTTO JUNKER can easily combine gas-fired and electrical resistance heated technologies with highest power electrical Induction Heating technology,” Klaus Schmitz, Vice President Sales, Thermoprocessing Plants for Aluminium and Copper at Otto Junker
Klaus Schmitz is serving Otto Junker as Vice President Sales, Thermoprocessing Plants for Aluminium and Copper since 2017. He started working with Otto Junker in 1996 as a Project engineer for Thermoprocessing of Plants, and then he was promoted to Project Manager, Leader of Product Group, and Division Manager Thermoprocessing plants for Copper-alloys. By qualification, he has a master's degree in Mechanical engineering from RWTH Aachen University. AL Circle: Can you briefly overview Otto Junker's history and contributions to heat treatment in the aluminium industry? Klaus Schmitz: Otto Junker Company was founded by Mr. Otto Junker in 1924, so we will celebrate our 100 anniversary next year. The company was first established near Aachen, Germany, where the headquarters and primary...
“It is relevant to highlight that the automotive industry consumes 80% of the castings produced in Europe”, José Javier González, General Secretary, The World Foundry Organization (WFO)
AL Circle: What role does research and development play in addressing heat treatment challenges in the aluminium industry? Are there any recent breakthroughs or ongoing studies worth mentioning? José Javier González: We analyse annually the research and development of global trends in the foundry industry, identifying the main topics in which the industry works. When it comes to the aluminium foundry sector, we see that heat treatment is not showing itself as the most relevant topic for centres or companies. A series of factors can explain this behaviour: the heath treatment needed for aluminium companies is a mature area where the processes have remained useful and steady. That does not mean that the research is losing power but that the investment needed to explore new alternatives is...
“Technology plays a crucial role in aluminium recycling”, Julio Quintero, Business Development Manager, Hormesa
Julio Quintero is an experienced business development manager and dedicated engineer for the aluminium industry with a mission to transform the aluminium sector. His focus is achieving zero carbon emissions and maximizing aluminium recovery. With a deep understanding of production processes, he brings technical expertise and a strategic vision. Julio aims to revolutionize the sector, reducing environmental impact while boosting efficiency and profitability. He thrives on challenges, believing in the synergy between sustainability and profit. In trying to create a more sustainable and prosperous industry and planet, he invites industry associates and colleagues to join him in shaping the future of aluminium and achieving zero carbon emissions. In an interview with AL Circle, Julio Quintero...
“The concept here is that you start with an aluminium foil, and the way to think about this is when we charge and discharge the battery, the lithium ions are actually moving into the aluminium foil and then moving out of the aluminium foil, and you want that to be as reversible as possible”, Prof. Matthew McDowell, Georgia Institute of Technology
A research team led by Prof. Matthew McDowell at Georgia Institute of Technology has recently introduced an aluminium foil that could revolutionize solid-state lithium battery cells, potentially extending the range of electric vehicles and advancing battery technology. Collaborating with aluminium producer Novelis, the researchers are scaling up battery sizes to understand how the foil behaves and exploring cost-effective materials for integration. Matthew McDowell is an Associate Professor and Woodruff Faculty Fellow at Georgia Tech with appointments in the Woodruff School of Mechanical Engineering and the School of Materials Science and Engineering. He received his Ph.D. from Stanford University in 2013 and was a postdoc at Caltech from 2013 until 2015. McDowell’s research focuses on...
“Aluminium is a clear favourite, given its versatility and wide-ranging applications, particularly in emerging sectors such as renewables, electric vehicles, hi-tech manufacturing and even space exploration, lending it the sobriquet of ‘the metal of the future’”, Dr. Amit Chatterjee, Chief Research and Development Officer at Vedanta Ltd - Aluminium Business.
Dr. Chatterjee, with 33 years of Industrial R&D experience and expertise, is a visionary leader in innovative Research and Development, driving new product development, process improvement, beneficiation of minerals, wealth from waste and decarbonization efforts in the aluminium industry. His leadership sparks open innovation and effective collaborations that translate research into real-world applications and sustainable business solutions. Dr. Chatterjee is an eminent force in the field with a rich background encompassing upstream and downstream aluminium processes, process intensification by modelling and simulation, and valorization of waste by chemical processing. AL Circle: Can you elaborate on the key enablers driving aluminium's increasing adoption in various industries? Dr. Amit...
“The adoption of the Carbon Border Adjustment Mechanism (CBAM) by the EU poses a substantial challenge to India's aluminium industry and has the ability to influence the worldwide price of aluminium,” Abhijit Pati, Chief Transformation Officer, Aluminium Business, Vedanta Ltd.
Mr Abhijit Pati is the Chief Transformation Officer of Aluminium Business in Vedanta Limited. He is a name to reckon with, who owns a bag full of rich experience and illustrious career in the aluminium industry for over 30 years. An Alumni of Calcutta University, Abhijit Pati started his career as an engineer with Indian Aluminium Company (a subsidiary of ALCAN, a major Canadian aluminium Producer) in 1989. As a young and budding professional in his early career, he was awarded the 'Exceptional Contributor Award' by Group Chairman Mr Kumar Mangalam Birla for his significant contribution to the turnaround story of the Hirakud Aluminium Smelter in the year 2006. Also, he bagged the Prestigious British Sword of Honour for Hirakud Smelter in 1999.Now, with his enriching knowledge, he is...
