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Primary Aluminium - Directory

Alumroll Novin Co.


Category
  • Automobiles (cars)
  • Trucks
  • Buses
  • Electrical Converters
  • Heat Sinks
  • Motors
  • Solar Energy Plants
  • Refineries
  • Manufacturer
  • Importer/Exporter
  • Aluminium Die-oven
  • Aluminium Dies and Mould
  • Aluminium Engine Cylinder Blocks
  • Aluminium Heat Sink
  • Aluminium Motor Body
  • Aluminium Rods and Bars
  • Aluminium Rolling Shutters
  • Aluminium Tubes
  • Aluminium Wheels
  • Engineering services
  • Marketing
  • Aluminium Surface Treatment
  • Producer
  • Energy reduction and management
  • Aluminium Foundry Products
  • Fabrication technology
Address
across from Laleh Amusement park, Arak, Iran
Industry Focus
  • Primary Aluminium
  • Recycled Aluminium
  • End User
  • Downstream Products
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At present, this industrial complex consists of 8 production and 1 trading companies, and produces more than 100,000 tons/year of aluminum alloyed billets/ingots and profiles with industrial and architectural applications, together with anodizing, powder coating and sublimation services, and is the biggest producer of those products in Iran. More than 800 people are working to fulfill all customers' demands for time being.

As a holding, Sanaye Alumroll Novin & Paradise Aluminium Industries have started their activity in Iranian aluminium industry since 1987 by establishing Tabandeh Aluminium Company. Due to the market demand and in order to meet the wide range of customer requirements for different products and services, the other members of the complex were added one by one over the next few years. In 2006, and in compliance with the Iranian government’s plan to devolve governmental companies to the private sector, Alumroll company, the biggest aluminium products manufacturer of the country with surface treatment and decorative services, solution and ageing thermal treatment and cold work furnaces and heavy stretching facilities, was bought by this holding and restarted a new age under the name of Sanaye Alumroll Novin Company, after renovation and modernization its production lines . On the other hand, in order to modernize and upgrade production lines and establish new machineries, after comprehensive studies, this holding started establishing the first Aluminium exclusive town in the country by installing the latest and the most modern production lines in the frame of development plan of Sanaye Alumroll Novin Co. This plant was established in an area of 36 hectares located at Kheir Abad industrial zone, from which the first phase has been finished, including casting plant, extrusion lines and anodizing plant and further phases are under construction and start-up.

Casting plant

The casting plant of the complex utilizes two sets of high technology 50 and 30 ton capacity titable holding/melting furnaces, one stationary type 15 ton capacity holding/melting furnaces, two sets of 15 and 7 ton capacity tiltable furnaces and one rotary furnace, together with one 30 ton/drop capacity air slip and three 10 ton/drop capacity hot top billet casting machines, 5 sets of 15 to 40 ton capacity modern homogenizing furnaces, two sets of aluminium alloy ingot casting machines, full automatic short/long billet cutting centers capable to cut the billets in any required length and billet/ingot weighting and packaging systems. The complex also has the capacity to produce 300 tons of 6 to 12 inch billets to the effective length of 7 meters in all alloy groups of 1000 to 7000, per day. Presently, the complex established procedures of the second phase of casting plant in its development plant in Kheir Abad industrial zone located 30th km away from Arak

This new phase includes two sets of 80 ton capacity double chamber melting furnaces with EMP and Vortex systems, two sets of 50 and 30 ton capacity tiltable holding/melting furnaces one set of, continuous homogenizing center with 160 ton/day capacity, and full automatic stacking/de-stacking, cutting, weighting and packaging systems. Setting up the new phase increased the production capacity of alloyed billets/ingots up to 450 tons/day.

 Quality Control Unit

In order to control the quality of products, the QC unit of the complex has utilized modern laboratories and experienced staff to apply strict control and monitoring on the products. The most important laboratories of complex are metallurgical, anodizing and powder coating laboratories. Metallurgical laboratory in one of the most advanced Iranian living examples in aluminum industry, in which below instruments are being used to test metallurgical, physical and mechanical properties of metallic samples . The quantometers to measure more than 30 different trace elements in aluminium alloys. Tension, pressure and bending test machinery to determine the mechanical properties of aluminium alloy products . Metalographicall and polarization microscopes to study the micro structure of casted or extruded aluminium products. Automatic twin cutting and polishing machines to prepare the samples for metalographicall tests. Ultrasonic devices to make nondestructive tests (NDT) on casted and extruded aluminium billets and profiles in order to investigate the internal defects. Equipment to measure the electrical conductivity of extruded parts. Portable and stationary equipment to investigate hardness of aluminium sections. Various and modern measuring tools to control dimensions of extruded profiles In anodizing laboratory, the effective parameters of anodizing process, including concentration of chemical elements and temperature of anodizing tanks are measured several times per day, in order to produce high quality products and satisfy customers by uniform quality. In addition, by using latest European devices of controlling color anodizing spectrum, the thickness of anodizing layer and quality of sealing layer are controlled to provide the best possible quality to the customers. Powder coating laboratory utilizes laboratory guns and ovens to investigate all powders before sending to production line. Controlling thickness of powder coating layer, light reflectivity and adherence of baked powder are other tests which are being done in this laboratory continuously by means of the best European instruments


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