Aluminium extrusion is no longer just about pushing metal through a die and producing a profile. Across India, extrusion companies are combining advanced presses, automated systems, precision tooling, finishing capabilities, alloy development, quality control and renewable power to serve increasingly specialised markets. The technology landscape is broad: some producers focus on high-value profiles and difficult alloys, others on automation and traceability, while several integrate melting, casting, extrusion and finishing under one roof.
A look at the capabilities highlighted by leading Indian aluminium companies shows how the sector is approaching technology and manufacturing.
Jindal Aluminium: Integrated processing and large-scale extrusion
Jindal Aluminium is a major Indian producer of aluminium extrusions and rolled products. Its role covers aluminium processing and value-added products serving industrial, architectural, transport, electrical and other downstream markets, rather than the manufacture of extrusion equipment itself.
It is the first Indian aluminium extrusion company with Hartford Steam Boiler (HSB) and ISO 9002 certification (now ISO 9001:2015); also certified by the American Bureau of Shipping (ABS) for marine and AS9100D for aerospace applications.
Technology and process capabilities
- Casting facility: Hot Top billet casting facility imported from the US.
- Pressing equipment: 14–16 extrusion presses, ranging from 750 UST to 4,000 UST.
- Capacity: Total installed production capacity of 276,000 MTPA
- Tool-room technology: CNC machining and EDM wire-cut equipment for die and tool development.
- Profile development: Engineering and customisation capabilities support specialised extrusion requirements beyond standard architectural products.
Alumex Industries: Aluminium solutions from concept to execution
Alumex Industries, now part of the Ajit Group according to its website, positions itself as an end-to-end aluminium-solutions provider. The company focuses on supporting customers from the initial concept through final execution, with aluminium positioned around lightweight, durable and sustainable applications.
Technology and process capabilities
- Customer-specific aluminium solution development.
- System-driven operations.
- Quality-oriented manufacturing and supply.
- Sustainability-focused aluminium positioning.
ANB Metal Cast: Customer-specific high-value extrusion
ANB Metal Cast describes itself as a manufacturer of high-value aluminium extrusions and offers extrusion services built around customer-specific quality requirements. Its available official information concentrates more on product quality and service than on a detailed technical portfolio. It is ISO 9001:2015 and ISO 14001 certified.
Technology and process capabilities
- Custom aluminium extrusion solutions.
- Quality-oriented profile manufacturing.
- Diversified product line including hardware kitchen, railing and window profiles, motor and PDC motor bodies.
- Offers in-house precision CNC and VMC machining alongside extrusion and casting.
- Maintains a die/mould storage and maintenance workshop with over 1,000 stock moulds, and works with leading mould-making partners for custom tooling.
Dhaatu Fabex: Special alloys and engineered extrusion
Dhaatu Fabex is an engineering-focused aluminium extrusion producer based at Angul Aluminium Park in Odisha. It supplies engineered extrusions and alloy billets for industrial, renewable-energy, aerospace and automotive applications, with hard and special extrusion alloys forming an important part of its positioning.
Technology and process capabilities
- Molten-metal sourcing: Sources 100 per cent of its molten aluminium raw material from NALCO’s primary smelter.
- Alloy billet production: The company manufactures aluminium alloy billets for extrusion.
- Hard and special alloys: Produces hard and special alloys for demanding extrusion applications.
- Engineered profiles: Develops customised profiles for industrial, automotive, renewable-energy and aerospace-related uses.
- Machining and fabrication: Company material highlights CNC machining, extrusion and casting capabilities for automotive, aviation, aerospace, defence and railway-related applications.
- Electrical and electronics: Its products include IPS tubes, busbars, heat sinks and LED-related extrusion products.
- Automation: The company supplies extrusions for automation and industrial applications.
- Power infrastructure: It promotes profiles for transmission-and-distribution systems and electrical-panel applications.
Eleanor Industries: Combining melting, casting and extrusion
Established in 2017 and based in Dahegam, Gujarat, Eleanor Industries manufactures standard and customised aluminium extrusion profiles for construction, automotive, aerospace, solar, power, electrical and electronics, machinery and heat-transfer applications. Its product focus also covers solar and wind energy, heat sinks and exchangers, cryogenic sections, automation and motor bodies.
Technology and process capabilities
- Melting capacity: 27,000 tonnes annually.
- Extrusion capacity: 18,000 tonnes annually.
- In-house foundry: Integrated melting, casting and billet production.
- Three hydraulic presses: One 2,750-MT hydraulic press and Two 1,000-MT hydraulic presses.
- Process control: Microprocessor-based and PLC-controlled extrusion operations.
- Automated handling: Automated material-handling equipment supports production.
- Finishing and quality control: Extrusion is combined with finishing operations and advanced quality-control equipment.
- Custom engineering: Tailored-profile development for solar, automotive, heat-transfer, cryogenic and specialised engineering applications.
Fire Stone Metal: Press capacity backed by downstream processing
Fire Stone Metal is a Punjab-based aluminium-profile manufacturer producing standard and modified aluminium extrusions. Its integrated setup combines extrusion with machining, die-making, repair and anodising. It serves markets including construction, renewable energy, electrical and electronics, bicycles, trolley systems, automotive, architecture, doors and windows, defence and custom industrial products. It holds ISO 9001:2015 and IATF 16949:2016 (automotive quality management) certifications.
Technology and process capabilities
- Installed extrusion capacity: 12,000 tonnes per annum.
- Melting: Two melting furnaces.
- Extrusion presses: Four presses – two 1,000-tonne presses and two 600-tonne presses.
- Ageing: Four ageing ovens.
- Monthly output: Up to 1,000 tonnes of finished extrusion.
- Tool rooms: CNC-equipped facilities for die-related work.
- Die maintenance: Two tool rooms dedicated to die repair and maintenance.
- Surface finishing: In-house anodising plant.
- Value addition: Precision machining, packaging and storage.
- Integrated operation: Melting, extrusion, ageing, die support, machining and finishing form part of the company’s production platform.
GAL Aluminium Extrusion: Design, finishing and traceability
GAL Aluminium supplies customised extrusion profiles, architectural systems, windows, curtain-wall solutions and industrial profiles for construction, automotive, aerospace, solar, electronics and consumer applications. Alongside extrusion, the company supports profile development and downstream finishing.
It is ISO 9001 certified and positions itself around architectural glazing, curtain wall systems, and solar frame components.
Technology and process capabilities
- Custom die-design support.
- Alloy consultation for application-specific profiles.
- Aluminium anodising.
- Powder coating.
- Brushing and decorative surface finishing.
- Batch traceability.
- In-house quality inspection.
- Customer-specific profile development.
- Advanced extrusion technology and R&D positioning.
Galco Extrusions: Imported technology meets integrated processing
Galco Aluminium designs, engineers and manufactures aluminium extrusion profiles for construction, automotive, electrical, transport and solar applications. Its operating model extends beyond extrusion into fabrication, anodising, die and tool production and application-specific profile development. It holds ISO 9001:2015, ISO 14001:2015, ISO 45001:2018, BIS IS 733 and BIS IS 1285 certifications.
Technology and process capabilities
- Technology sourcing: Galco says it has adopted aluminium-production technology from Taiwan and Germany.
- Extrusion presses: Five presses listed in its company timeline:
- One 8-inch press.
- One 5-inch press.
- One 7-inch press.
- One 4-inch press.
- A second 8-inch press.
- Casting: Hot Top casting system sourced from China.
- Tooling equipment: CNC equipment for die and tool production.
- Downstream processing: Fabrication and anodising.
Global Aluminium: Automated extrusion and finishing at scale
Global Aluminium operates two automated facilities in Medak, Telangana. The company supplies extrusion and finishing solutions to construction, power transmission and distribution, renewables, medical equipment, electrical and electronics, automotive, aeronautics, automation and defence sectors. It holds ISO 9001:2015 and ISO 14001:2015 certifications.
Technology and process capabilities
- Automated plants: Two advanced automated extrusion and finishing facilities.
- Extrusion presses: 11 presses.
- Installed capacity: 75,000 tonnes per annum according to the current company website.
- Extrusion: Customer-specific and industrial aluminium extrusion.
- Anodising: In-house surface-treatment capability.
- Powder coating: In-house coating capability.
- Machining: Precision machining and value-added fabrication.
- Latest company content: An April 2026 official-page post discusses selecting an aluminium extrusion partner.
JM Aluminium: Renewable power becomes part of the technology story
JM Aluminium presents itself as a sustainability-oriented aluminium-profile company with a particular emphasis on renewable power. Its official “About Us” page states that the company meets its energy needs through its own solar and wind-power generation.
Technology and process capabilities
- Captive or company-owned solar-power generation.
- Captive or company-owned wind-power generation.
- Renewable electricity supporting aluminium operations.
- Clean-energy positioning aimed at reducing pollution and strengthening sustainable production.
Oralium Systems & Profiles: Precision for specialised applications
Oralium Systems & Profiles manufactures standard architectural products as well as custom aluminium extrusions. Its applications span building and construction, automotive and transport, renewable energy, shipbuilding, sporting goods and other industrial markets. The company also supplies aluminium billets as feedstock for custom extrusion. It is ISO 9001:2015 certified.
Technology and process capabilities
- Custom aluminium-profile development.
- Standard architectural profile range.
- Precision extrusion for tight-tolerance automotive and transport components.
- Custom profile manufacturing.
- Renewable-energy products.
- Aluminium billets for custom extrusion.
- Profiles for shipbuilding and sporting applications.
- Tailored extrusion solutions for industrial customers.
Rayzon Industries: Casting and die-casting rather than conventional extrusion
Rayzon Industries occupies a different position in the aluminium-processing landscape. The company produces aluminium frames, automotive and industrial die-cast components and aluminium castings such as engine parts and housings. Based on the sheet, it should be treated primarily as a casting and die-casting supplier rather than a conventional extrusion-profile specialist.
Technology and process capabilities
- Advanced aluminium smelting and casting techniques.
- Aluminium die casting for automotive and industrial components.
- Engine-component production.
- Housing production.
- Aluminium-frame manufacturing.
- Precision die-casting focus for automotive and industrial parts.
- Solar aluminium frames.
- Recycling and closed-loop manufacturing positioning.
The accessible website does not document a named 2020–2026 production-technology launch.
Balaji Aluminium Extrusions: Precision profiles for critical applications
Balaji Aluminium Extrusions, based in Bahadurgarh, Haryana, supplies critical and complex aluminium profiles for automotive, architecture, transportation, electrical, lighting, aviation, solar, defence, medical and cycling markets. The company provides end-to-end extrusion support, extending from tooling and finishing to testing.
Technology and process capabilities
- Thin-wall extrusion: Profiles with wall thickness down to 0.4 mm.
- Dimensional tolerance: ±0.1 mm.
- Pipe precision: 0.03 concentricity.
- Hydrostatic testing: Testing at 16 bar.
- Mechanical performance: Tensile strength of 350 MPa.
- Lot identification: Latest lot-identification printing equipment.
- Tooling: Fully equipped tool room.
- Surface finishing: Anodising.
- Coating: Powder coating.
Where Indian extrusion technology stands
The companies reveal a sector developing through several different technology routes rather than one uniform model. Some manufacturers are building scale through multiple presses and automated facilities. Others are strengthening control over the material itself through melting, casting and billet production. Special alloys, precision extrusion, tooling, machining, anodising, powder coating and traceability add further layers of value.
The application mix is also widening. Automotive, renewable energy, aerospace, defence, electrical systems, heat transfer, transport, automation and specialised industrial products appear alongside more established architectural applications.
The present picture, therefore, is a technology landscape in which the value of an aluminium profile increasingly depends not only on the tonnes produced, but on the precision, processing and application capability behind each one.
