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AL CIRCLE

The sail of innovation: 2023’s top 5 aluminium-driven shipbuilding projects

EDITED BY : 6MINS READ

Aluminum is a premier choice for both structural prowess and aesthetic allure in constructing passenger ships, yachts, and expansive boats despite its heftier price tag than steel. The marine industry widely embraces aluminium sheets and extrusions, particularly in crafting high-speed ships and ferries. Some of the major advantages of using aluminium in marine transport vehicles include:

The sail of innovation: 2023’s top 5 aluminium-driven shipbuilding projects

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  • Lightweight and corrosion resistant
  • Fuel saving due to the metal’s lighter weight
  • Enhances vessels' speed, capacity for larger payloads, and extends their nautical range
  • Aluminum provides enhanced stability and manoeuvring capabilities
  • Aluminum ensures prolonged lifespan and contributes to decreased maintenance expenses, resulting in reduced overall ownership costs over an extended period
  • Aluminum constructions can withstand elevated pressure, such as that exerted by sea waves, and resist vibrations that may lead to fatigue failures and damage

Cargo and passenger ferries, constructed entirely from aluminium, redefine maritime efficiency by significantly slashing travel times on specific routes. Compared to their steel-fabricated counterparts, these aluminium vessels have been instrumental in reducing travel durations by up to half. The structural utilization of aluminium extends across various components, including the hull, superstructures, decks, masts, gunnels, and rails, underscoring its indispensable role in enhancing the performance and agility of modern maritime conveyances.

In essence, the seamless integration of aluminium into the maritime industry exemplifies innovation and sets sail for a more efficient and sustainable future in the transportation of vital resources. Below is a list of the top 5 uses of aluminium in shipbuilding –

  1. Medstraum vessel

In the scenic landscapes of the Stavanger region in Norway, the Medstraum vessel emerges as a beacon of sustainable innovation. Fuelled by batteries and born from the visionary TrAM (Transport: Advanced and Modular) project, this maritime marvel sets sail with zero emissions. Crafted with aluminium meticulously sourced from Hydro, the vessel defines eco-friendly commuting and charts a course for the future of swift, environmentally-conscious ferries.

Constructed through a collaborative effort among European and Norwegian partners, the Medstraum is the result of the TrAM project, generously funded by the EU's Horizon 2020 programme. Constructed at the Fjellstrand yard in Norway, the vessel underwent its maiden tests in Hamburg.

Inspired by the modular practices of the automotive industry, the TrAM team designed the Medstraum with a modular approach. This innovative design facilitates the vessel's construction and promises to curtail manufacturing and engineering costs for future maritime endeavours.

  1. ArtExplorer’

Setting sail as a beacon of opulence and innovation, the Italian Sea Group (TISG), a titan in the global yachting realm, has unveiled its masterpiece—the ArtExplorer. This colossal 46.5-meter aluminium catamaran proudly claims the title of the world’s largest. This maritime marvel is the inaugural creation under the Perini Navi brand since its acquisition by TISG in late 2021.
Distinguished by its commitment to sustainability, the yacht is powered by lithium batteries, enabling more than six hours of zero-emission electricity generation at full load. Equipped with exhaust systems featuring filters, the vessel further strives to mitigate emissions and particulate matter. Notably, ArtExplorer boasts full automation, enabling single-person operation and maintaining a speed of ten knots even in low wind conditions. This ground-breaking catamaran reflects a fusion of luxury, innovation, and environmental consciousness.

  1. zero.63

Archipelago Yachts, in collaboration with Chartwell Marine, proudly unveils the finalized design of its revolutionary zero-carbon leisure vessel, the Archipelago zero.63. Crafted with a commitment to environmental sustainability, this innovative watercraft incorporates eco-friendly aluminium materials carefully selected to minimize ecological impact. A standout feature of the Archipelago zero.63 is its sizable methanol tank, boasting a capacity of 10,000 litres, facilitating an impressive estimated range of approximately 2,500 nautical miles.

The Archipelago zero.63 is poised to make waves, standing out for its distinctive blend of zero-carbon methanol fuel and contemporary hydrogen technology. This innovative fusion presents a compelling solution to the urgent challenges of decarbonizing maritime activities. Rigorous examinations, conducted in collaboration with Lloyd's Register, attest to the safety and integrity of this trailblazing vessel, adhering to the highest standards in design and construction.

Navigating the seas with a revolutionary spirit, the Archipelago zero.63 boasts a ground-breaking parallel hybrid system, seamlessly harmonizing renewable energy drawn from a pair of methanol reformers and hydrogen fuel cells. Its cutting-edge propulsion technology propels the yacht quietly through the waters at up to 10 knots. Notably, the vessel incorporates a direct-injection methanol engine, unleashing high-speed performance and attaining a remarkable peak speed of 22 knots.

  1. EagleCraft Boats

EagleCraft Boats, a prominent boat builder based in Campbell River, launched the nation's inaugural 42-inch aluminium vessel outfitted with quad Yamaha 450HP outboard motors. This vessel emerges as a true aquatic powerhouse, a testament to EagleCraft's unwavering commitment to harnessing the forefront of marine technology. With a robust fuel reservoir boasting a capacious 600 gallons, EagleCraft ensures not just a journey but an odyssey on the vast and untamed open sea.

Step aboard, and the cruiser's interior unveils a thoughtful design, featuring a two-berth layout with a shape-shifting settee, a secluded head and shower, and a galley that's not just appointed but fully crowned. Comfort becomes an art form as the cruiser boasts air conditioning, a 12 KW generator, and a substantial house battery system, ensuring an uninterrupted symphony of power during those extended voyages that beckon.

Guided by the electronic prowess of Garmin, with a forward-looking transducer and an armada of six 8616 units, this vessel navigates not just the waters but the very epitome of luxury and functionality. Every detail etched into this cruiser is a stroke of opulence and purpose, weaving a narrative of nautical excellence that sets sail into uncharted waters.

  1. Bay class search and rescue boats

Chantier Naval Forillon, the Canadian shipbuilding trailblazer, is causing ripples in the maritime world with its ground-breaking project: the Bay class search and rescue boats. Crafted entirely from aluminium, these vessels are engineered to navigate the harshest conditions and lend a helping tow to distressed ships. This visionary initiative was set into motion under the National Shipbuilding Strategy, a plan to rejuvenate the Canadian Coast Guard's fleet and foster employment opportunities.

In a momentous announcement on May 25, the Canadian government pledged an additional investment of $2.5 billion to revitalise and sustain the Canadian Coast Guard's fleet of small vessels. This infusion of funds will facilitate the acquisition of 61 small vessels, including 34 state-of-the-art search and rescue boats. With bated breath, Chantier Naval Forillon eagerly anticipates the call for tenders, poised to showcase the prowess of their aluminium marvels.
What sets these boats apart is their robustness, durability, and eco-friendly essence. Similar to modern-day heroes, the vessels are crafted from aluminium, a non-ferrous metal renowned for its infinite recyclability and ability to reclaim its original form through transformation.

The clever utilisation of aluminium emerges as the cornerstone of this nautical innovation. These ships, resembling colossal ambulances of the sea, boast the strength to tow vehicles exceeding their size—a feat made possible by the remarkable properties of aluminium. The CEO joyously declared, "It's like a big ambulance!" Notably, the weight-to-body ratio of the boats has been meticulously designed. In the event of undersea storms or natural calamities causing a flip, the vessels can seamlessly regain their initial position, a testament to the strategic use of aluminium in construction.

Image courtesy - Speira

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