
A contract signed between Hydro Alunorte and Wave Aluminium to construct a plant in Brazil that will process bauxite residue (red mud) to recover commercially valuable materials is expected to be operational by 2024. The facility will be constructed in Hydro Alunorte alumina refinery in Pará, Brazil.

The proposed red mud processing facility will initially be able to treat 50,000 tonnes of bauxite residue annually using a novel mix of disruptive technologies. The new method will transform bauxite refuse into a resource and has demonstrated success in laboratory tests.
"The preliminary results are highly promising and indicate a revolutionary scenario for the global aluminium industry when converting residue into products," stated Gustavo Emina, CEO of Wave Aluminium.

After the bauxite ore's processing to produce alumina, the primary raw material used to manufacture aluminium, bauxite residue is produced. Globally, significant amounts of bauxite residue are produced yearly and permanently stored.
The bauxite residue processing plant's technology was created and patented by Wave Aluminium. This way, it will be possible to isolate minerals and convert them into commodities sold at a profit. It is possible to extend the plant to handle 2-4 million tonnes of bauxite residue annually. This project will help Hydro reach its goals of eliminating the requirement for new permanent bauxite residue storage by 2050 and using 10 per cent of bauxite residue output by 2030.
“We are working hard to minimize the impact of our operations. We have already eliminated the need for permanent storage of bauxite tailings in the bauxite mine, using a pioneering technology called Tailings Dry Backfill, where bauxite tailings are dried and brought back to the mined out areas prior to rehabilitation. I am excited to get the bauxite residue processing plant in operation at Alunorte, further reducing the environmental footprint of our operations,” said John Thuestad, Executive Vice President for Hydro Bauxite & Alumina.
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