Aluminium Formwork

Monolithic Formwork System:

Their top-of-the-line monolithic formwork system is a complete solution designed to revolutionize your concrete construction projects. This innovative system prioritizes speed, efficiency and exceptional results, allowing you to achieve faster construction cycles and superior concrete finishes.

Key Features of the Monolithic Formwork System:

• PU Premium Form Finish: Experience a smooth, high-quality surface finish on your cast concrete walls thanks to our premium PU coating. This minimizes the need for extensive post-construction rectification work, saving your time and money.
• 4 mm Surface Thickness: The optimal 4mm thickness of their aluminium panels provides the perfect balance between strength and weight. This allows for efficient handling and assembly while ensuring durability throughout your project.
• T6 6061 Alloy of Aluminium: Their formwork systems are built with high-quality T6 6061 aluminum alloy, known for its exceptional strength and corrosion resistance. This alloy, with a hardness of 95 BHN and tensile strength of 260-310 MPA, ensures long-lasting performance and durability, making it an ideal choice for demanding construction projects.
• Wall Panel Load Carrying Capacity Up to 80 KN: Their robust panels can handle significant weight loads (up to 80 KN), making them suitable for a wide range of concrete wall construction projects.
• Full Welded L-Extrusion and FSW: They employ a combination of full welded L-extrusion and friction stir welding (FSW) technology to create superior joint strength and overall formwork integrity. This ensures a secure and leak-proof formwork system for exceptional concrete pours.
• Heavy Support System: Experience exceptional stability and prevent undulation formation with their heavy support system. This system incorporates 8-9 stiffeners strategically placed within each standard panel and side rail, providing an unwavering foundation for concrete casting.
• Lightweight Design (22 Kg/sqm): The lightweight nature of aluminium, combined with its optimized design, translates to a user-friendly system with a weight of only 22 Kg/sqm. This allows for easier handling and faster assembly by your workforce, reducing labor costs and accelerating construction timelines.
• Dimensional Accuracy: Their commitment to precision manufacturing ensures exceptional dimensional accuracy in every panel. This translates to seamless wall construction with minimal gaps or misalignments, well-known for superior concrete finishes.
• Standardized Panel Sizes: They offer a variety of standard panel sizes (600 x 1100 mm, 600 x 1200 mm, 600 x 2400 mm, 450 x 1200 mm, 450 x 2400 mm and 450 x 2700 mm) to cater to diverse project requirements. These predefined sizes allow for faster setup and efficient wall configurations.

Benefits of Using the Monolithic Formwork System:

• Faster Construction Cycles: The lightweight, modular design enables rapid assembly and dismantling, significantly accelerating construction timelines compared to traditional formwork methods.
• Superior Concrete Finishes: The smooth PU-coated aluminium panels ensure flawless concrete surfaces, minimizing post-construction touch-up work.
• Cost-Effectiveness: The reusability of the system (over 150 repetitions) paired with reduced labor costs due to easy handling translates to significant cost savings over the project lifecycle.
• Durability and High Residual Value: The robust aluminium construction and superior joint strength guarantee long-lasting performance and high residual value for your formwork investment.
• Monolithic Casting: Their system facilitates seamless concrete pours for walls and slabs in one go, well-known to increased structural integrity and a more aesthetically pleasing finish.

Vertical Formwork System:
They understand the importance of efficiency and precision in column construction. Their innovative vertical formwork system provides the perfect solution for creating high-quality concrete columns with exceptional speed and ease.

Key Features of the Vertical Formwork System:

• PU Lacquer Form Finish: Achieve a smooth, aesthetically pleasing finish on your concrete columns with our PU lacquer-coated panels. This minimizes the need for post-construction touch-up work, saving you time and resources.
• High Load Bearing Capacity (80 KN): Their robust system boasts a high load bearing capacity of up to 80 KN, making it suitable for constructing a wide range of concrete columns, from small to large.
• Adaptable Tie-Rod System for Large Columns: For projects requiring extra-large columns, their system incorporates a flexible tie-rod system that can be adjusted to accommodate diverse column sizes. This ensures optimal support and stability during concrete pours.
• Heavy-Duty Support Structure: Experience unwavering stability with their heavy-duty support structure. This system features 8-9 strategically placed stiffeners within each standard panel, preventing any warping or deformation during concrete casting. This translates to perfectly straight and true columns.
• Exceptional Reusability (Fewer Repetitions): Their commitment to sustainability and cost-effectiveness is evident in the system’s reusability. Each panel can be used for over 250 repetitions, significantly reducing formwork expenditure compared to single-use options.
• High-Tensile Strength Carbon Steel Wall Ties: We prioritize robust construction with high-grade E350 carbon steel wall ties. These ties guarantee exceptional tensile strength, ensuring the formwork system remains secure and leak-proof throughout the concrete pouring process.
• Single Pour Up to 4.2 Meters: Their system allows for efficient concrete pours of up to 2.4 meters in a single go. This minimizes the number of construction joints needed, leading to faster completion times and improved structural integrity of the columns.
• Dimensional Accuracy: Precision manufacturing ensures exceptional dimensional accuracy in every panel. This translates to seamless column construction with minimal gaps or misalignments, which is well-known for a superior concrete finish.
• Standardized Panel Sizes: They offer a variety of standard panel sizes (600 x 2400 mm, 450 x 2400 mm and 450 x 2700 mm) to cater to diverse column dimensions. These pre-defined sizes allow for faster setup and efficient formwork configuration for your specific column requirements.

Benefits of Using the Vertical Formwork System:

• Faster Construction Cycles: The modular design facilitates rapid assembly and dismantling, significantly accelerating column construction compared to traditional methods.
• Superior Concrete Finishes: The PU lacquer-coated panels ensure smooth concrete surfaces, minimizing post-construction rectification work.
• Cost-Effectiveness: The reusability of the system and efficient single-pour capability translate to significant cost savings over the project lifecycle.
• Durability and Long Service Life: The high-quality aluminium construction and robust tie-rod system guarantee long-lasting performance and a dependable formwork solution.
• High Load Capacity and Adaptability: The system can handle a wide range of column sizes, making it a versatile choice for diverse construction projects.