Bandsaw Machine

Features:

1. Stress-relieved torsion-free fabricated bed-cutting arm.
2. Robust 2-column linear-guided saw frame on both sides.
3. Saw frame guidance by prestressed linear guideways for resistance-free motion.
4. High Efficiency Power Transmission through a coupled worm/ Helical gear box.
5. Adjustable Dovetail type Heavy duty movable blade guide with ball bearing.
6. Blade tension and release are controlled via the control panel.
7. Hydraulic power pack with easy maintenance and a tank of 60 L. With all control valves, gauges and oil level indicators for easy check and maintenance.
8. Automatic machine is off in case of blade breakage.
9. Double-acting hydraulic cylinder for vice clamping and de-clamping.
10. Four point coolant system for better cooling and blade life.
11. Motorized-driven type saw blade cleaning brush.
12. Rapid lowering of the saw frame via button until material edge by height sensing.
13. Blade stuck and broken blade sensor for blade safety.
14. Infinitely variable feed control valve for setting the cutting feed and upward movement by hydraulic cylinder.
15. Cycle sequencing through PLC and a user-friendly touchscreen for easy operation.
16. Electrical control panel with a high-quality motor protection circuit breaker system (MPCB).
17. Hydraulic bundle clamping system on both the tables.
18. Powerful, frequency-controlled saw blade drive (VFD).
19. Floating shuttle table for bend material clamping.
20. Motorized chip conveyor system for automatic chip removal.
21. Inlet conveyor table of 1 meter length with side roller support.
22. Color touch screen (HMI) 7”.
23. NC control version for job length setting.

Specification:

• Machine Dimensions:

1. Length x Width x Height: 2500 x 1850 x 1900 mm (Approx.)
2. Net Weight: 1850 KG (Approx.)

• Machine Electrical Equipment:

1. Supply Voltage: ~3 x 415 V, 50 Hz
2. Total Load: 7.0 H.P.

• Saw Motor:

1. Type: 3 Phase Class II
2. Input Power: 5.0 H.P. 1440 RPM 50 Hz

• Hydraulic Motor and Coolant Motor:

1. Hydraulic Motor: 1.5 H.P. 1440 RPM 50 Hz
2. Coolant Motor: 0.12 H.P. 2800 RPM

• Blade Size and Cutting Capacity:

1. Blade Size: 4400 x 34 x 1.1 mm
2. Cutting Capacity: Ø 300 mm Round, Square 300 mm
3. Saw Speed: 20-80 MTR/MIN (By VFD-A.C. Drive)

• Hydraulic Control:

1. Job Clamping: Via Hydraulic Cylinder
2. Cutting Feed Control: Rapid and Feed-Down cutting Approach Hydraulic
3. Job Feeding Control: Via Magnetic Encoder with Hydraulic Cylinder
4. Blade Tensioning: Hydraulically Controlled (Controlled from Panel)
5. Bundle Arrangement: Hydraulically controlled on both tables
6. Cutting Length Adjustment: Controlled from HMI (Magnetic Scale Sensor)