IDEAL MODEL offers next-generation, unheated casting systems designed for mold casting on automated molding lines, which can be integrated to match the molding line's speed. Designed to suit the line type and speed, these crucibles feature a carriage that can be easily and precisely positioned on the sprue. In addition to semi-automatic and fully automatic options, features such as automatic inoculation, temperature measurement, and preheating can also be added. It can be used on flaskless vertical and horizontal molding lines, as well as flask-based horizontal molding lines. It's not a complex system and requires no consumables. For casting production, 10,000 different recipes can be created under the name of the cast part, including descriptions such as weight, material, pouring temperature, pouring time, and casting quantity.
Advantage:
- Since there are no sharp movements such as opening and closing in the liquid metal, it does not cause any turbulence
- The movements are designed mechanically, ensuring precise positioning. In the event of a malfunction, it can be easily intervened
- Since there is no pressure and free pouring is provided, it does not create any erosion in the mold
- Since the metal falls in a free flow, it sputters less metal than other pressurized systems
- Optionally, automatic inoculation into the metal flow can be done
- The flow rate of the liquid metal, pouring times, pouring quantity and ladle tilting angle are controlled by PLC
- Keeping the liquid metal warm by isolating it without the need for additional heating causes a significant energy consumption
- There is no need for replacement, consumption and maintenance parts such as stopper nozzle, hydraulics, felt, metal heating cost, etc
- Crucible replacement is extremely easy. Models like LinePOUR™ automatically change the crucible, minimizing time loss
- During the ladle change, the molds that cannot be cast are tracked by the system and the casting is automatically moved to the last remaining mold and continues where it left off
- Optionally, casting can continue while the line is in motion, allowing casting to be done fully automatically without the need for the line to stop
