{"id":96,"date":"2012-08-07T04:40:20","date_gmt":"2012-08-07T04:40:20","guid":{"rendered":"https:\/\/www.alcircle.com\/blog\/?p=96"},"modified":"2012-08-07T04:42:17","modified_gmt":"2012-08-07T04:42:17","slug":"is-automotive-aluminium-the-answer-to-fuel-economy-in-automobile-industry","status":"publish","type":"post","link":"https:\/\/www.alcircle.com\/blog\/is-automotive-aluminium-the-answer-to-fuel-economy-in-automobile-industry","title":{"rendered":"Is automotive aluminium the answer to fuel economy in automobile industry?"},"content":{"rendered":"<p>With the fuel price rising higher by the day, it has become a mission for the <strong>Automakers<\/strong> to keep the weight of cars low and try and improve <strong>fuel efficiency<\/strong> of their vehicles. The attempt all around is to increase the use of lightweight aluminium, plastics, polymers and composites in the body and components of vehicles of all classes.<\/p>\n<p>According to senior vice president of <strong>Novelis<\/strong>, Mr. Erwin Mayr, automotive materials can have an important impact on the environment. The new <strong>CAFE<\/strong> standards mentions that CO2 must get reduced to just over 100 grams per mile and the<strong> <\/strong>US government regulations have directed that the automotive companies reduce vehicle exhaust emissions, improve occupant safety, and enhance fuel economy. The pressure for <strong>car<\/strong> <strong>weight reduction<\/strong> has encouraged substitution of steel and cast iron with aluminium and plastics<strong>. <\/strong>According to <strong>Alcoa<\/strong>\u2019s director of automotive marketing, Randall Scheps, Automaker\u2019s effort to improve <strong>fuel efficiency<\/strong> in vehicle will ultimately boost the <strong>demand for automotive aluminum<\/strong> heavily by 2025.<br \/>\nCarmakers all over the world are working continuously on <strong>improving fuel standards<\/strong>. The engineers are involved in various R and D projects to increase aluminum content in the cars and especially in hoods and doors which take a large amount of bulk. By 2025, an average car will incorporate 250kg of aluminium compared to the 155kg in today\u2019s vehicles.\u00a0 For this, <strong>Alcoa<\/strong> has spent $300 million in development projects at its Davenport, Iowa rolled products plant. The grey metal serves as a much lightweight alternatives to steel in cars that can help maintaining the new <strong>fuel efficiency<\/strong> regulations.<\/p>\n<p><strong>BMW<\/strong> to <strong>Audi<\/strong> have already started to react to the so-called <strong>Corporate Average Fuel Economy (CAFE)<\/strong> standards and are beginning to substitute heavier steel body frames with lighter-weight material. While use of the lightweight metal is not new with the <strong>Jaguar XJ,<\/strong> the new <strong>Mercedes-Benz SL<\/strong> is also relying on aluminium to reduce weight.<\/p>\n<p><strong>Novelis<\/strong> announced that the newly launched <strong>2012 Mercedes-Benz SL<\/strong> uses <strong>Novelis aluminium<\/strong> extensively. The latest Mercedes model features an all-aluminum body structure which reduces the weight of the vehicle by approximately 140 kilograms and provides improved <strong>fuel efficiency<\/strong> and driving performance. Novelis is also a supplier of aluminum sheet for nine other Mercedes models.<\/p>\n<p>A\u00a0modern car with components made of\u00a0aluminium can be\u00a024\u00a0percent lighter than one with components made of\u00a0steel, which also allows fuel consumption to\u00a0be\u00a0reduced by\u00a02\u00a0liters per 100\u00a0kilometers. The latest <strong>aluminium alloys<\/strong> can now completely substitute steel that has conventionally been used to\u00a0make a\u00a0vehicle body, the most important part of a car. Today aluminium is\u00a0the second most used material of\u00a0the total weight of\u00a0the car. It\u00a0is\u00a0believed that 1\u00a0kg\u00a0of\u00a0aluminium can replace up\u00a0to\u00a02\u00a0kg of\u00a0steel and cast iron in\u00a0many areas of\u00a0application.<\/p>\n<p>More aluminium means less weight of\u00a0the vehicle is\u00a0and less <strong>fuel consumption<\/strong>, thereby reducing harmful emissions into the atmosphere<strong>. Aluminium<\/strong> proves to be the most viable material for automobile due to a number of reasons:<\/p>\n<p><strong>Firstly,<\/strong> there is no dearth of feedstock and enough mining and processing facilities all over the world. It can be recycled easily and indefinitely, <strong>scrap aluminium recycling<\/strong> forming a large part of the industry. When a car is scrapped, aluminum is readily recycled with a high scrap value, providing both economic and environmental benefits.<\/p>\n<p><strong>Secondly<\/strong>, aluminium is <strong>anti-corrosive<\/strong> and can be kept in out of doors without damage. Aluminum resists corrosion by water and road salt without galvanizing, coating and painting and it is great for use both in cosmetic parts as well as in parts that are critical from engineering point of view. Smooth aluminum is highly reflective of heat and light. Its high reflectivity gives aluminum a cosmetic advantage that turns out to be a gifted quality for automobiles. Due to the soaring automobile price, consumers want their cars to retain their appearance and keep a high resale value for a long time which can be provided by aluminium.<\/p>\n<p><strong>Thirdly<\/strong>, it provides the same stiffness like steel with half the weight of steel. The interesting factor is that an aluminium vehicle can be made 20% larger in size than a steel vehicle of same weight. This lets automobile designers take liberty in design and overall size without adding extra weight. Lighter aluminum body cars have faster pickup and brake quicker than their heavier counterparts.<\/p>\n<p><strong>Finally<\/strong>, aluminium is already used extensively in architectural construction with proven efficiency and strength. <strong>Aluminum alloys<\/strong> will retain strength and flexibility and absorbs more crash energy. Aluminium is friendly to casting, stamping, forging, bending, extruding, cutting, drilling, punching etc. Aluminum does not strike sparks nor gets brittle under extreme cold and heat.<\/p>\n<p>The use of aluminum in vehicles is increasing across all market segments and application types.\u00a0 According to the latest Ducker Worldwide growth report aluminum represents 7.8 percent of vehicle curb weight internationally. And the trend is expected to continue in the automotive sector in future. Automotive aluminum is gaining preference in vehicle engineering as the emphasis is shifting towards manufacturing more eco-friendly, fuel-efficient, stylish and lightweight cars with anti-aging properties. Other materials, such as magnesium, carbon fiber composites and injection molded plastics are other options in this regard. But they involve higher costs and magnesium is not an abundant metal. <strong>Aluminium <\/strong>is also costlier than steel and cast iron and so an <strong>aluminum car <\/strong>will be more expensive for a consumer. But, that will ultimately save a good amount of fuel cost and energy in the long run. Consumers will be \u201cpaid back\u201d faster at the fuel pump if automakers opt to reduce <strong>vehicle weight<\/strong> through greater use of auto aluminum.<\/p>\n","protected":false},"excerpt":{"rendered":"<p>With the fuel price rising higher by the day, it has become a mission for the Automakers to keep the weight of cars low and try and improve fuel efficiency of their vehicles. The attempt all around is to increase the use of lightweight aluminium, plastics, polymers and composites in the body and components of [&hellip;]<\/p>\n","protected":false},"author":6,"featured_media":0,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[5],"tags":[54,49,50,52,51,53,55],"class_list":{"0":"post-96","1":"post","2":"type-post","3":"status-publish","4":"format-standard","6":"category-open-forum-for-aluminum-community-blog","7":"tag-anti-corrosive","8":"tag-automotive-aluminum","9":"tag-car-weight-reduction","10":"tag-corporate-average-fuel-economy-cafe","11":"tag-fuel-efficiency","12":"tag-scrap-aluminium-recycling","13":"tag-vehicle-weight"},"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v27.3 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>Is automotive aluminium the answer to fuel economy in automobile industry? - AL Circle Blog<\/title>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/www.alcircle.com\/blog\/is-automotive-aluminium-the-answer-to-fuel-economy-in-automobile-industry\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Is automotive aluminium the answer to fuel economy in automobile industry? - AL Circle Blog\" \/>\n<meta property=\"og:description\" content=\"With the fuel price rising higher by the day, it has become a mission for the Automakers to keep the weight of cars low and try and improve fuel efficiency of their vehicles. The attempt all around is to increase the use of lightweight aluminium, plastics, polymers and composites in the body and components of [&hellip;]\" \/>\n<meta property=\"og:url\" content=\"https:\/\/www.alcircle.com\/blog\/is-automotive-aluminium-the-answer-to-fuel-economy-in-automobile-industry\" \/>\n<meta property=\"og:site_name\" content=\"AL Circle Blog\" \/>\n<meta property=\"article:publisher\" content=\"https:\/\/www.facebook.com\/AlCircle\" \/>\n<meta property=\"article:published_time\" content=\"2012-08-07T04:40:20+00:00\" \/>\n<meta property=\"article:modified_time\" content=\"2012-08-07T04:42:17+00:00\" \/>\n<meta name=\"author\" content=\"Beethika Biswas\" \/>\n<meta name=\"twitter:card\" content=\"summary_large_image\" \/>\n<meta name=\"twitter:creator\" content=\"@alcircle\" \/>\n<meta name=\"twitter:site\" content=\"@alcircle\" \/>\n<meta name=\"twitter:label1\" content=\"Written by\" \/>\n\t<meta name=\"twitter:data1\" content=\"Beethika Biswas\" \/>\n\t<meta name=\"twitter:label2\" content=\"Est. reading time\" \/>\n\t<meta name=\"twitter:data2\" content=\"5 minutes\" \/>\n<script type=\"application\/ld+json\" class=\"yoast-schema-graph\">{\"@context\":\"https:\\\/\\\/schema.org\",\"@graph\":[{\"@type\":\"Article\",\"@id\":\"https:\\\/\\\/www.alcircle.com\\\/blog\\\/is-automotive-aluminium-the-answer-to-fuel-economy-in-automobile-industry#article\",\"isPartOf\":{\"@id\":\"https:\\\/\\\/www.alcircle.com\\\/blog\\\/is-automotive-aluminium-the-answer-to-fuel-economy-in-automobile-industry\"},\"author\":{\"name\":\"Beethika Biswas\",\"@id\":\"https:\\\/\\\/www.alcircle.com\\\/blog\\\/#\\\/schema\\\/person\\\/7540504f331d809939e86b755fa96cfa\"},\"headline\":\"Is automotive aluminium the answer to fuel economy in automobile industry?\",\"datePublished\":\"2012-08-07T04:40:20+00:00\",\"dateModified\":\"2012-08-07T04:42:17+00:00\",\"mainEntityOfPage\":{\"@id\":\"https:\\\/\\\/www.alcircle.com\\\/blog\\\/is-automotive-aluminium-the-answer-to-fuel-economy-in-automobile-industry\"},\"wordCount\":945,\"commentCount\":10,\"publisher\":{\"@id\":\"https:\\\/\\\/www.alcircle.com\\\/blog\\\/#organization\"},\"keywords\":[\"anti-corrosive\",\"automotive aluminum\",\"car weight reduction\",\"Corporate Average Fuel Economy (CAFE)\",\"fuel efficiency\",\"scrap aluminium recycling\",\"vehicle weight\"],\"articleSection\":[\"AL Circle\"],\"inLanguage\":\"en-US\",\"potentialAction\":[{\"@type\":\"CommentAction\",\"name\":\"Comment\",\"target\":[\"https:\\\/\\\/www.alcircle.com\\\/blog\\\/is-automotive-aluminium-the-answer-to-fuel-economy-in-automobile-industry#respond\"]}]},{\"@type\":\"WebPage\",\"@id\":\"https:\\\/\\\/www.alcircle.com\\\/blog\\\/is-automotive-aluminium-the-answer-to-fuel-economy-in-automobile-industry\",\"url\":\"https:\\\/\\\/www.alcircle.com\\\/blog\\\/is-automotive-aluminium-the-answer-to-fuel-economy-in-automobile-industry\",\"name\":\"Is automotive aluminium the answer to fuel economy in automobile industry? 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