Products List

Thermal Break Assembly Machine(Three Steps)

Including: knurling machine, strip feeding machine, crimping machine, testing machine

 

Process:

1,knurling tooth in slot of profile, increase shear strength

2,insert thermal break strip in slot of profile where has been knurled

3,rolling aluminum profile to combine strip with profile tightly

4, test shear strength is good or not

 

Parameters:

 

Knurling machine:

Total power of motor

1.1KW (0.55KW×2)

Knurling adjustable size

height:0~260mm;

width:0~260mm

Diameter of knurling blade

φ80

Overall dimension

1040mm×1350mm×1550mm

Compressed air

0.6~1.0Mpa

speed

0~70m/min

Profile size

260mm×200mm

weight

?1000kg

 

Strip feeding machine:

Diameter of feeding roller

Φ160

Speed of feeding profile

0~70m/min

Feeding adjustable size

0~150 mm

Single side adjustable height

0~100 mm

Height of strip

12~40 mm

Compressed air

0.6~1.0Mpa

Total power of motor

1.1KW

weight

About 1000kg

Overall dimension

L 1000 mm×W 650 mm×H 1300 mm

 

Rolling combining machine:

Profile size

260mm×380 mm

Steel roller diameter

φ238

Total power

Power of main motor:3KW

Power of lifting motor:0.55KW

Overall dimension

1220mm×1300mm×1350mm

speed

0~70m/min

Roller adjustable height

width:0~100mm

weight

About 1800kg

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Make thermal break aluminum profile

Including: knurling machine with strip feeder, crimping machine, testing machine

 

Process:

1,knurling tooth and feeding strip in first aluminum profile by first knurling machine with strip feeder

2,knurling tooth and feeding strip in second aluminum profile by second knurling machine with strip feeder

3,rolling aluminum profile to combine strip with profile tightly

4, test shear strength is good or not

 

 

 

Knurling machine with strip feeder parameters:

Total power of motor

1.1KW (0.55KW×2)

Knurling adjustable range

H:0~260mm;  

W:0~260mm

Diameter of knurling blade

φ80

Overall dimension

1040mm×1350mm×1550mm

Compressed air

0.6~1.0Mpa

speed

0~70m/min

Profile size

260mm×200mm

weight

About 1000kg

 

Rolling combining machine parameters:

 

Profile size

260mm×380 mm

 

Diameter of steel roller

φ238

 

Total power

3.6KW;  

Lifting motor:0.55KW

 

Overall dimension

1460mm×1400mm×1460mm

 

speed

0~70m/min

 

Compressed air

0.6-1.0MPa

 

Roller distance adjustable height

height:0~100mm

Weight

About 1800kg

 

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Thermal Barrier Aluminum Machine

Raw material: polyurethane glue

 

Consist of  knurling machine, injection machine, debridger cutting machine

 

process:

1,knurling in slot of aluminum profile, increasing shear strength

2, pouring polyurethane glue in slot of profile

3,cutting metal bridge of profile, let one part become two parts ,connecting by polyurethane

 

 

parameter:

Total power:about 35kw

speed:0~60m/min

Profile size: W 300mm* H 300mm

frame:W 500mm*L 5500mm

Floor area:L 14000mm* W 10000mm* H2000mm

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Vacuum wood grain transfer machine

Vacuum wood grain transfer machine:

 

Function: through heating, transfer wood grain on surface of aluminum profile from raw material

Surface treatment: powder coating, electrophoresis

Design features: individual vacuum suction

 

Raw material:

(1) option 1: transfer film( cut wood film on basis of profile size, use film sealing machine to welding film and packing profile  at the mean time, put profile on table and make vacuum, sending to inside of oven , heating, after finishing, automatically come out oven, remove film )

 

(2) option 2: transfer paper+high temperature plastic bag( cut wood paper on basis of profile size, packing profile by paper, sticker paper, put them into plastic bag, then go on table, make vacuum, sending inside oven , heating, after finishing, automatically come out oven, remove paper and bag

parameters:

fuel:natural gas, LPG, diesel oil, electricity

Day output:

Tree layers vacuum:5T/10hours

Two layers vacuum:3T/10hours

Maximum profile length:6.5m

Floor area: L28.5m*W 2.3m*H 3m

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Wood grain film sealing machine

Function: welding wood grain film , meantime packing aluminum profile

Parameters:

Total power: 6.5kw

Speed:40m/min

Max. Profile size: W400mm*H260mm

Floor area: L 13500mm* W 800mm*1300mm

Weight: about 1000kg

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Automatic thermal break strip extruder machine

function:make PA66 thermal break strip

 

Raw material: 75% nylon, 25% glass fiber

Including:

Raw material dryer

Extruder

Strip mould

Traction machine

Strip collector

 

Parameters:

Strip quantity per time: 20~80 pcs

Output: 4000~8000m/day

Total power: about 48kw

 

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Full Automatic Single Billet Heating Furnace

single billet heating furnace4inch5inch6inch7inch8inch9inch10inch12inch13inch14inch16inch
Ø102mmØ127mmØ152mmØ178mmØ203mmØ229mmØ254mmØ305mmØ330mmØ356mmØ406mm
meter weight of billet22kg34kg49kg67kg88kg110kg137kg198kg232kg270kg350kg
suitable extrusion press600T1000T1400T1650T2000T2500T3000T3600T4500T4500T5000T
billet length6000mm6000mm6000mm6000mm6000mm6000mm6000mm6000mm6000mm6000mm6000mm
productivitytipical sizeØ102×400Ø127×500Ø152×600Ø178×750Ø203×900Ø229×900Ø254×1000Ø350×1200Ø330×1200Ø356×1200Ø406×1200
heating speed60pcs/h60pcs/h60pcs/h50pcs/h40pcs/h30pcs/h20pcs/h17pcs/h15pcs/h12pcs/h10pcs/h
highest heating temperature5380C5380C5380C5380C5380C5380C5380C5380C5380C5380C5380C
temperature difference±80C±80C±80C±80C±80C±80C±80C±80C±80C±80C±80C
heating time20min20min25min25min30min35min35min40min40min50~60min50~60min
heating segments33344456666
constant produce consumption(NG:T/AL.)20m320m325m325m325m325m328m328m328m328m328m3
fuelNatural gas, LPG
fuel calorific valuenatural gas:8400kcal,LPG:23000kcal
air pipe diameterDN50DN60
input pressure of fuel0.7~1bar
power380V/50HZ
air pressure5~8bar
burner blower5.5kw5.5kw7.5kw7.5kw15kw15kw15kw16kw16kw16kw16kw
cycle fan7.5kw11kw11kw15kw18.5kw18.5kw18.5kw30kw30kw30kw30kw
installed power15kw18.5kw18.5kw24.5kw35.5kw35.5kw35.5kw47kw47kw47kw47kw

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Full Automatic Multi-billet Hot Shear Furnace

Main feature of hot log shear:
1. stable and reliable, durable, non oil-leakage, less fault
2. surface of billet is smooth, less deformat
3. can set the length of shear
4. lubricate, test billet automatically, feeding billet to extrusion press automatically

5. controlled by PLC, operated by touch-screen

 

Parameters:
Extusion press auxiliary machine, match with extrusion press
Length of billet:2500mm~8000mm
Diameter of billet:Φ70mm~Φ300mm
Shearing length:250mm~1000mm
Temperature:450?~520?
Temperature difference:±5?
Fuel:LPG, Light oil, NG,Coal
Consumption:22~27kg/t.Al(light oil)?26~30m3/t.Al(NG)
Production period:90~200 seconds per time
Match:according to customer’s request, match with vertical hot shear or horizontal hot shear

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High Efficiency and Energy Saving Die Heating Furnace

This die heating furnace is new type, energy saving, induced heating furnace for die, which using intelligence controller, PLC, touch-screen, making control temperature accurately, easy to operate, temperature go up fast. Compare with the traditional die heater, This new type die heating furnace has unique advantage.

 

 

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Resistance type die heater

1. The rated temperature:   550?
2. Heating room number:    1~3 rooms
3.chamber size of each room:   800×500×450mm
4. heating power of each romm:   18Kw
5.mixing fan power of each room:  1.1Kw
6.total electricity capacity for heating :  63.3KVA
7.heating time in empty:    90min
8. The wall of furnace temperature:   ≤35?
9.furnace door open/close type:   pneumatic by hand
10.temperature control type:   single control and over-temperature alarm
11.temperature control:  ±5? temperature difference between inside furnace and actual die
12.temperature difference: heating temperature evenly, ±5? difference

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Aging oven

application:enhance hardness of profile

Design type:single door, double door, chain type,roller type

fuel:oil or gas

structure:

    • aging oven body(including electricity cabinet)                            1set
    • trolley                                                              2 sets
    • bearings for trolley                                                   2pcs
    • control box of burner                                                 2pcs
    • fuel relief system(pressure from 0.5-0.8bar to about 5Kpa)              1set

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Double puller

match with 660~1650T extrusion press
normal height820mm
suitable profile sizeW 250mm× H160mm (max.)
pulling length32m(max.)
initial table length15m(max.)
external width of initial table500m(max.)
sychronous pulling force0~250kgf
sychronous pulling speed0~80m/min
fast return speed0~240m/min
sawing wasted profile length≈300mm
linear speed of sawing4000m/min(max.)
boosting speed of sawing300mm/s(max.)
external pressure0.6~1Mpa
air consumption≈0.3m3/h
bydraulic7Mpa
installed power

pulling 7.5kw×2+hydraulic 1.5kw×2+sawing

2.2kw=20.2kw (380V)

weight≈14T
floor areaW 1.8m× L 50m× H 1.8m
  
match with 1800~2800T extrusion press
normal height820mm
suitable profile sizeW 350mm× H 230mm (max.)
pulling length38m(max.)
initial table length15(max.)
external width of initial table600m(max.)
sychronous pulling force0~400kgf
sychronous pulling speed0~70m/min
fast return speed0~240m/min
sawing wasted profile length≈300mm
linear speed of sawing4000m/min(max.)
boosting speed of sawing300mm/s(max.)
external pressure0.6~1Mpa
air consumption≈0.3m3/h
bydraulic7Mpa
installed power

pulling 15kw×2+ hydraulic 1.5kw×2+ sawing

5.5kw=38.5kw (380V)

weight≈16T
floor areaW 1.6m× L 57m× H 1.9m
  
match with 3600Textrusion press
normal height820mm
suitable profile sizeW 450mm×H 300mm (max.)
pulling length38m(max.)
initial table length15(max.)
external width of initial table700m(max.)
sychronous pulling force0~500kgf
sychronous pulling speed0~60m/min
fast return speed0~240m/min
sawing wasted profile length≈300mm
linear speed of sawing4000m/min(max.)
boosting speed of sawing300mm/s(max.)
external pressure0.6~1Mpa
air consumption≈0.3m3/h
bydraulic7Mpa
installed power

pulling 22kw×2+hydraulic 1.5kw×2+sawing

7.5kw=54.5kw (380V)

weight≈18T
floor areaW2.2m×L 57m×H 2.0m

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Hot saw

250×140mm(max.)hot saw
handling table normal height820±10mm
suitable profile size250×140mm(max.)
profile out speed900mm/s(max.)
sychronous profile feeding travel4500mm(max.)
feeding force≈75kgf
saw size?455mm
sawing wasted profile length≈180mm
saw boosting speed≈250mm/s(adjustable)
air pressure0.5~0.8Mpa
air consumption<0.1m3/h
installed power4kw
weight1.5T
floor areaL 6m× W 1.2m× H 1.5m
  
300×190mm(max.) hot saw
handling table normal height820±10mm
suitable profile size300×190mm(max.)
profile out speed900mm/s(max.)
sychronous profile feeding travel4600mm(max.)
feeding force≈75kgf
saw size?550mm
sawing wasted profile length≈180mm
saw boosting speed≈250mm/s(adjustable)
air pressure0.5~1Mpa
air consumption<0.1m3/h
installed power6kw
weight1.6T
floor areaL 6m× W 1.5m× H 1.8m

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Ultrasonic film welding machine

application:auto welding wood film,auto packaging aluminium profile

Total power: 6.5kw
process section of aluminium profile: W 300mm×H 260mm
Machine size:L 13m× W 0.8m× H 1.3m

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